Srikanth Kesanakurthi

Key Projects Executed Installation & Commissioning of Major Equipment Utilities & Infrastructure Projects

Neospark Drugs and Chemicals Private Limited – Hyderabad, India
Dec 2022 – Present

· Lead and oversee end-to-end production operations of shrimp feed to meet targeted volumes and timelines.

· Prepare and monitor production budgets with a strong focus on cost control and efficiency.

· Ensure adherence to safety standards and product quality protocols throughout the manufacturing process.

· Achieved zero Lost Time Accidents (LTA), reinforcing a strong safety culture within the plant.

· Monitor daily plant performance metrics and implement continuous improvement initiatives.

· Plan and schedule production activities; generate daily, weekly, and monthly reports for management review.

· Track process losses and Production Variable Overheads (PVOH) on a per-order basis.

· Conduct monthly analysis of PVOH and initiate action plans for cost optimization.

· Manage manpower allocation, line balancing, and shift operations to maximize productivity.

· Oversee monthly contract labor costing, implement cost controls, and authorize bill approvals.

· Develop and enforce preventive maintenance schedules to achieve zero unplanned breakdowns.

· Act as the Management Representative for ISO 9001:2015, FSSC 22000, and HACCP certifications.

· Coordinate and manage contractors for plant upgrades and operational improvement projects.

Key Projects:

• Buhler Shrimp Feed Plant – Installed and commissioned 4 production lines, each with a capacity of 5 TPH.
• 10 Ton Boiler Installation – Led complete setup and integration for steam generation.
• 10 KLH RO Plant Installation – Installed reverse osmosis plant for process and utility water needs.
• 15 KLD ETP Plant Installation – Commissioned Effluent Treatment Plant to meet environmental compliance.
• Ozone Odour Control System (Unicare) – Installed ozone generation system with 3,325 grams/hour capacity for odor mitigation.
• 100 HP -Air Compressor-2no's Installation – Set up high-capacity air compression system to support pneumatic and process requirements.
• 1010 kVA & 250 kVA Generator Installation – Installed backup power systems to ensure uninterrupted plant operations.

Utilities & Infrastructure Projects Machinery Design & Procurement

• Directed the execution of multimillion-dollar projects, including new feed and flour mill installation and oil plant startups, delivering all major milestones on time and within budget.
• Orchestrated end-to-end project setup: prepared and monitored contracts, permits, and documentation, coordinated logistics, and controlled change orders for smooth project delivery.
• Led large-scale maintenance and production management operations, optimizing plant efficiency, minimizing process losses, and maximizing equipment availability through best-practice preventive maintenance.
• Oversaw multiple contractor teams and liaised with local authorities to ensure compliance with legal, environmental, and corporate safety requirements.
• Identified process optimization opportunities, including moisture management and automation, that lowered energy use by 6–10% while improving feed quality and consistency.
• Delivered comprehensive stakeholder communication, regularly updating project and plant performance metrics and driving alignment across teams.

Key Projects:

• Buhler Poultry Feed Plant – Installed and commissioned 2 production lines, each with a capacity of 10 TPH.
• Buhler Flour Mill – Successfully installed with a processing capacity of 150 TPD (Tons Per Day).
• 5 Ton Diesel Boiler Installation – Led end-to-end installation and integration for process steam requirements.
• 20 KL RO Plant Installation – Commissioned reverse osmosis system to supply treated water for production and utilities.
• 50 HP Air Compressor Installation – Commissioned high-capacity compressor to support pneumatic systems.
• 1010 kVA CAT Generator Installations – Installed reliable backup power systems for continuous operations.
• Krones 200 BPM Filling Machine for Oil Packing Plant – Designed layout, finalized specifications, and executed procurement as per site requirements for high-speed oil bottling operations.

Production Operations & Performance Improvement Cost Control & Optimization Safety, Quality & Compliance Maintenance & Reliability Utilities & Sustainability Initiatives Administrative & QA/QC Support Key Projects Executed

A seasoned professional with hands-on experience managing the production operations of Sinking Shrimp Feed and Floating Fish Feed, with a proven track record in improving output, ensuring compliance, and driving cost and energy efficiencies. Specialized in high-moisture extrusion, low-diameter feed production (1.0 mm & 2.0 mm) and adept in TPM, GMP, BAP

• Supervised end-to-end production operations of Sinking Shrimp Feed and Floating Fish Feed.
• Implemented Operational Performance Index (OPI), achieving significant output improvements:
  Floating Fish Feed: Increased from 130 MT/day to 200 MT/day.
  Sinking Shrimp Feed: Increased from 60 MT/day to 70 MT/day.
• Specialized in high-moisture extrusion technology and low-diameter feed production.
• Scheduled and tracked production Internal FOXPRO, aligned with SOPs and corporate audit norms.
• Monitored and improved daily plant performance; ensured optimal line balancing and shift planning
• Tracked production order-wise process loss and Production Variable Overheads (PVOH).
• Initiated monthly reviews and implemented action plans for PVOH optimization.
• Achieved productivity improvements from 1.8 to 2.5 MT per head.
• Managed monthly contract labor costing, control, and bill approvals.
• Ensured zero Lost Time Accidents (LTA); served as Plant Safety Champion for 3 consecutive years.
• Underwent training in GMP, Behavior-Based Safety (BBS), and LOTO implementation.
• Led 5S implementation at engineering stores, raw material, and finished material storage areas.
• Worked on BAP Certification readiness and compliance.
• Monitored and ensured safety in all planned operations and maintenance tasks.
• Managed preventive, predictive, and breakdown maintenance of all production machinery.
• Increased machine reliability through in-house developments and root cause analysis.
• Planned and monitored daily, weekly, and monthly maintenance schedules.
• Oversaw utilities consumption – steam, power, and water – using Internal Software
• Actively participated in Green energy-saving and environment sustainability projects.
• Led initiatives for minimizing energy and fuel consumption with monthly reporting and tracking.
• Managed material inventory, RM and FP stock control, and MIS reporting.
• Handled Internal entries, quality assurance/quality control (QA/QC) processes, and O&M planning.
• Ensured all operational and project tasks were executed within timelines.
• TPM & 5S Zone Leader – Drove process excellence and visual management initiatives.
• Installation & Commissioning of Major Equipment:
  Wenger Extruder
  Famsun Hammer Mills
  Idah Pellet Mills
• Utilities & Infrastructure Projects:
  10 Ton Boiler Installation
  5 KL RO Plant Installation
  High Pressure Condensate Recovery System (HPCRS) installation

Project Construction Coordination

• Effectively coordinated with contractors, suppliers, and internal teams to ensure timely completion of project milestones, enabling seamless execution.
• Awarded contracts and procurement orders promptly to ensure timely delivery of materials and equipment, avoiding project delays.
• Worked in close collaboration with design consultants to ensure that proposed designs aligned with site conditions and process requirements, facilitating successful project implementation.

Maintenance Management:

• Developed and executed preventive maintenance schedules, significantly reducing unplanned downtime and enhancing equipment reliability.
• Oversaw all maintenance activities—including preventive, corrective, and breakdown maintenance—by preparing structured weekly, quarterly, and annual maintenance plans.
• Maintained comprehensive logs and documentation for each piece of equipment, ensuring full traceability and efficient performance tracking.
• Planned and executed maintenance operations for utility systems, supporting uninterrupted and energy-efficient operations.
• Supervised maintenance work conducted by external vendors, ensuring adherence to quality standards and timely completion.
• Conducted inspection and quality evaluation of engineering goods and procured parts, ensuring compliance with technical standards and enhancing reliability.

Spares and Inventory Management:

• Monitored and maintained adequate stock levels of critical spare parts based on minimum stock norms, reducing equipment downtime and improving maintenance response time.
• Performed regular audits of inventory to verify availability, optimize stock levels, and place timely replenishment orders.

Production Management:

• Oversaw day-to-day production activities for shrimp feed line, ensuring smooth operations and consistent product quality.
• Implemented process optimization techniques, resulting in higher throughput and reduced operational bottlenecks.
• Monitored key production KPIs including yield, efficiency, machine utilization, and manpower productivity to drive continuous improvement.
• Ensured strict adherence to safety, hygiene, and quality standards in line with company and regulatory requirements.
• Coordinated with planning and procurement teams to align raw material availability with production schedules, avoiding line stoppages.
• Facilitated training and cross-skilling of production personnel, enhancing team capability and operational flexibility.

• Oversaw on-site construction activities, ensuring adherence to project specifications, safety regulations, and quality standards.
• Performed routine site inspections and compiled detailed daily progress reports, highlighting critical issues and recommending corrective actions to enhance project efficiency.
• Collaborated with the project manager to coordinate with subcontractors, suppliers, and internal teams, facilitating smooth workflow and adherence to project timelines.
• Assisted in procurement processes, tracked material deliveries, and ensured timely availability of critical construction resources to prevent schedule delays.
• Promoted site safety culture by monitoring compliance with safety protocols and conducting on-site training sessions for workers to ensure a secure and productive work environment.