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Srikanth Kesanakurthi

Srikanth Kesanakurthi

Kakinada

Summary

Seasoned Mechanical Engineer with 13+ years of experience directing feed mill operations, managing end-to-end production processes, and executing turnkey plant setups for industry-leading companies across India and the Middle East. Skilled in overseeing poultry and shrimp feed production, oil packing plants, flour mills, and packaged drinking water plants. Proven track record in enhancing production efficiency, leading multidisciplinary project teams, and ensuring operational excellence across diverse manufacturing environments

Overview

13
13
years of professional experience

Work History

Plant Manager

Neospark Drugs and Chemicals Private Limited
12.2022 - Current

Key Projects Executed Installation & Commissioning of Major Equipment Utilities & Infrastructure Projects

Neospark Drugs and Chemicals Private Limited – Hyderabad, India
Dec 2022 – Present


  • Lead and oversee end-to-end production operations of shrimp feed to meet targeted volumes and timelines.
  • Prepare and monitor production budgets with a strong focus on cost control and efficiency.
  • Ensure adherence to safety standards and product quality protocols throughout the manufacturing process.
  • Achieved zero Lost Time Accidents (LTA), reinforcing a strong safety culture within the plant.
  • Monitor daily plant performance metrics and implement continuous improvement initiatives.
  • Plan and schedule production activities; generate daily, weekly, and monthly reports for management review.
  • Track process losses and Production Variable Overheads (PVOH) on a per-order basis.
  • Conduct monthly analysis of PVOH and initiate action plans for cost optimization.
  • Manage manpower allocation, line balancing, and shift operations to maximize productivity.
  • Oversee monthly contract labor costing, implement cost controls, and authorize bill approvals.
  • Develop and enforce preventive maintenance schedules to achieve zero unplanned breakdowns.
  • Act as the Management Representative for ISO 9001:2015, FSSC 22000, and HACCP certifications.
  • Coordinate and manage contractors for plant upgrades and operational improvement projects.


Key Projects:


  • Buhler Shrimp Feed Plant – Installed and commissioned 4 production lines, each with a capacity of 5 TPH.
  • 10 Ton Boiler Installation – Led complete setup and integration for steam generation.
  • 10 KLH RO Plant Installation – Installed reverse osmosis plant for process and utility water needs.
  • 15 KLD ETP Plant Installation – Commissioned Effluent Treatment Plant to meet environmental compliance.
  • Ozone Odour Control System (Unicare) – Installed ozone generation system with 3,325 grams/hour capacity for odor mitigation.
  • 100 HP -Air Compressor-2no's Installation – Set up high-capacity air compression system to support pneumatic and process requirements.
  • 1010 kVA & 250 kVA Generator Installation – Installed backup power systems to ensure uninterrupted plant operations.


Maintenance Manager

Provimi Mediterranean for Animal Feed & Technology
08.2018 - 12.2021

Utilities & Infrastructure Projects Machinery Design & Procurement

  • Directed the execution of multimillion-dollar projects, including new feed and flour mill installation and oil plant startups, delivering all major milestones on time and within budget.
  • Orchestrated end-to-end project setup: prepared and monitored contracts, permits, and documentation, coordinated logistics, and controlled change orders for smooth project delivery.
  • Led large-scale maintenance and production management operations, optimizing plant efficiency, minimizing process losses, and maximizing equipment availability through best-practice preventive maintenance.
  • Oversaw multiple contractor teams and liaised with local authorities to ensure compliance with legal, environmental, and corporate safety requirements.
  • Identified process optimization opportunities, including moisture management and automation, that lowered energy use by 6–10% while improving feed quality and consistency.
  • Delivered comprehensive stakeholder communication, regularly updating project and plant performance metrics and driving alignment across teams.

Key Projects:

  • Buhler Poultry Feed Plant – Installed and commissioned 2 production lines, each with a capacity of 10 TPH.
  • Buhler Flour Mill – Successfully installed with a processing capacity of 150 TPD (Tons Per Day).
  • 5 Ton Diesel Boiler Installation – Led end-to-end installation and integration for process steam requirements.
  • 20 KL RO Plant Installation – Commissioned reverse osmosis system to supply treated water for production and utilities.
  • 50 HP Air Compressor Installation – Commissioned high-capacity compressor to support pneumatic systems.
  • 1010 kVA CAT Generator Installations – Installed reliable backup power systems for continuous operations.
  • Krones 200 BPM Filling Machine for Oil Packing Plant – Designed layout, finalized specifications, and executed procurement as per site requirements for high-speed oil bottling operations.

Sr Executive in Production and Maintenance

Rudra Techno Feeds
10.2016 - 08.2018

Production Operations & Performance Improvement Cost Control & Optimization Safety, Quality & Compliance Maintenance & Reliability Utilities & Sustainability Initiatives Administrative & QA/QC Support Key Projects Executed

A seasoned professional with hands-on experience managing the production operations of Sinking Shrimp Feed and Floating Fish Feed, with a proven track record in improving output, ensuring compliance, and driving cost and energy efficiencies. Specialized in high-moisture extrusion, low-diameter feed production (1.0 mm & 2.0 mm) and adept in TPM, GMP, BAP


  • Supervised end-to-end production operations of Sinking Shrimp Feed and Floating Fish Feed.
  • Implemented Operational Performance Index (OPI), achieving significant output improvements:
    Floating Fish Feed: Increased from 130 MT/day to 200 MT/day.
    Sinking Shrimp Feed: Increased from 60 MT/day to 70 MT/day.
  • Specialized in high-moisture extrusion technology and low-diameter feed production.
  • Scheduled and tracked production Internal FOXPRO, aligned with SOPs and corporate audit norms.
  • Monitored and improved daily plant performance; ensured optimal line balancing and shift planning
  • Tracked production order-wise process loss and Production Variable Overheads (PVOH).
  • Initiated monthly reviews and implemented action plans for PVOH optimization.
  • Achieved productivity improvements from 1.8 to 2.5 MT per head.
  • Managed monthly contract labor costing, control, and bill approvals.
  • Ensured zero Lost Time Accidents (LTA); served as Plant Safety Champion for 3 consecutive years.
  • Underwent training in GMP, Behavior-Based Safety (BBS), and LOTO implementation.
  • Led 5S implementation at engineering stores, raw material, and finished material storage areas.
  • Worked on BAP Certification readiness and compliance.
  • Monitored and ensured safety in all planned operations and maintenance tasks.
  • Managed preventive, predictive, and breakdown maintenance of all production machinery.
  • Increased machine reliability through in-house developments and root cause analysis.
  • Planned and monitored daily, weekly, and monthly maintenance schedules.
  • Oversaw utilities consumption – steam, power, and water – using Internal Software
  • Actively participated in Green energy-saving and environment sustainability projects.
  • Led initiatives for minimizing energy and fuel consumption with monthly reporting and tracking.
  • Managed material inventory, RM and FP stock control, and MIS reporting.
  • Handled Internal entries, quality assurance/quality control (QA/QC) processes, and O&M planning.
  • Ensured all operational and project tasks were executed within timelines.
  • TPM & 5S Zone Leader – Drove process excellence and visual management initiatives.
  • Installation & Commissioning of Major Equipment:
    Wenger Extruder
    Famsun Hammer Mills
    Idah Pellet Mills
  • Utilities & Infrastructure Projects:
    10 Ton Boiler Installation
    5 KL RO Plant Installation
    High Pressure Condensate Recovery System (HPCRS)
    installation

Junior Engineer

Avanti Feed Private Limited
12.2015 - 10.2016

Project Construction Coordination

  • Effectively coordinated with contractors, suppliers, and internal teams to ensure timely completion of project milestones, enabling seamless execution.
  • Awarded contracts and procurement orders promptly to ensure timely delivery of materials and equipment, avoiding project delays.
  • Worked in close collaboration with design consultants to ensure that proposed designs aligned with site conditions and process requirements, facilitating successful project implementation.

Maintenance Management:

  • Developed and executed preventive maintenance schedules, significantly reducing unplanned downtime and enhancing equipment reliability.
  • Oversaw all maintenance activities—including preventive, corrective, and breakdown maintenance—by preparing structured weekly, quarterly, and annual maintenance plans.
  • Maintained comprehensive logs and documentation for each piece of equipment, ensuring full traceability and efficient performance tracking.
  • Planned and executed maintenance operations for utility systems, supporting uninterrupted and energy-efficient operations.
  • Supervised maintenance work conducted by external vendors, ensuring adherence to quality standards and timely completion.
  • Conducted inspection and quality evaluation of engineering goods and procured parts, ensuring compliance with technical standards and enhancing reliability.

Spares and Inventory Management:

  • Monitored and maintained adequate stock levels of critical spare parts based on minimum stock norms, reducing equipment downtime and improving maintenance response time.
  • Performed regular audits of inventory to verify availability, optimize stock levels, and place timely replenishment orders.

Production Management:

  • Oversaw day-to-day production activities for shrimp feed line, ensuring smooth operations and consistent product quality.
  • Implemented process optimization techniques, resulting in higher throughput and reduced operational bottlenecks.
  • Monitored key production KPIs including yield, efficiency, machine utilization, and manpower productivity to drive continuous improvement.
  • Ensured strict adherence to safety, hygiene, and quality standards in line with company and regulatory requirements.
  • Coordinated with planning and procurement teams to align raw material availability with production schedules, avoiding line stoppages.
  • Facilitated training and cross-skilling of production personnel, enhancing team capability and operational flexibility.

Site Engineer

Varma Engineering Works
04.2012 - 11.2015
  • Oversaw on-site construction activities, ensuring adherence to project specifications, safety regulations, and quality standards.
  • Performed routine site inspections and compiled detailed daily progress reports, highlighting critical issues and recommending corrective actions to enhance project efficiency.
  • Collaborated with the project manager to coordinate with subcontractors, suppliers, and internal teams, facilitating smooth workflow and adherence to project timelines.
  • Assisted in procurement processes, tracked material deliveries, and ensured timely availability of critical construction resources to prevent schedule delays.
  • Promoted site safety culture by monitoring compliance with safety protocols and conducting on-site training sessions for workers to ensure a secure and productive work environment.

Education

B. Tech - MECHANICAL Engineering

Jawaharlal Nehru Technological University
11-2012

Skills

    • Feed Mill Operations & Production Management

    • Production Planning, Scheduling & Coordination

    • Process Optimization & Lean Manufacturing (TPM, 5S)

    • Team Leadership, Staff Training & Manpower Management

    • Project Execution & Plant Commissioning (BUHLER, FAMSUN, IDAH, VanAarsen)

    • Preventive, Predictive & Breakdown Maintenance

    • Quality Assurance & Regulatory Compliance (ISO 9001:2015, FSSC 22000, HACCP)

    • Budgeting, Cost Control & Resource Optimization

    • Safety Management, EHS & Zero-Lost-Time Culture

    • Vendor, Contractor & Stakeholder Coordination

    • Performance Monitoring & KPI Tracking

    • MIS Reporting & Documentation

    • AutoCAD, Primavera P6, Feed Mill Management Software

    • Inventory & Supply Chain Management

    • Energy Management & Sustainability Projects

    • Excellent Communication & Problem-Solving Abilities

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Languages Known

English
Telugu
Hindi

PERSONAL DETAILS

  • Father’s Name: Srinivasarao K
  • Date of Birth: 1990-10-08
  • Sex: Male
  • Nationality: Indian
  • Marital status: Married.

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Disclaimer

I hereby declare that the above furnished information is correct and true to the best of my knowledge.

Work Availability

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Timeline

Plant Manager

Neospark Drugs and Chemicals Private Limited
12.2022 - Current

Maintenance Manager

Provimi Mediterranean for Animal Feed & Technology
08.2018 - 12.2021

Sr Executive in Production and Maintenance

Rudra Techno Feeds
10.2016 - 08.2018

Junior Engineer

Avanti Feed Private Limited
12.2015 - 10.2016

Site Engineer

Varma Engineering Works
04.2012 - 11.2015

B. Tech - MECHANICAL Engineering

Jawaharlal Nehru Technological University
Srikanth Kesanakurthi