Srinivas Pervela

Proactive Technical Monitoring Engineer:

• Monitored critical plant equipment, ensuring operational efficiency and early detection of potential failures of critical rotating equipment, like pumps, turbines, compressors, and auxiliaries.
• Interpreted data from various monitoring techniques to prevent equipment breakdowns and prolong asset life using AI tools. C3.ai
• Collaborated with engineering and maintenance teams to enhance the reliability of plant operations, and drive continuous improvement initiatives.
• Shared lessons learned and integrated improvements into existing systems, enhancing overall reliability.
• Identifying opportunities for unit performance improvement, and mitigating reliability risks.
• Condition Monitoring Expertise: Proficient with Siemens, Man Turbo, and Mitsubishi compressors.
• Collaborated with cross-functional teams to improve asset reliability.
• Supported equipment troubleshooting and reliability enhancements, reducing downtime, and increasing productivity through anomaly detection and conducting root cause analysis.

Tools Used: C3.ai, Exception-Based Surveillance, PI Client Tools, Smart Connect, Digital Twin, and MS Office Tools.

• Commissioning & Maintenance: Responsible for the commissioning and maintenance of rotating equipment.
• Monitored KPIs to assess equipment and process effectiveness, ensuring optimal operational performance.
• Equipment Overhauls Planning: Plan equipment overhauls based on Condition Monitoring (CM) and Preventive Maintenance (PM) reports.
• Prepare weekly and performance reports.
• SAP PM/MM Modules: Proficient in SAP PM/MM Modules.
• SMP, BOM, and PM Scheduling: Experienced in preparing Standard Maintenance Procedures (SMP), Bill of Materials (BOM), and PM scheduling for individual equipment.
• Documentation: Maintain proper documentation, including protocols, oil parameters before start-up, and vibration readings for each piece of equipment.
• Sealless centrifugal pump: Commission and troubleshoot boiler circulation pumps (Torishima make).
  

• Executed overhauling of XRP 883 bowl mill; axial & radial fans; Pumps; Steam Turbine.
• Prepared SMP (standard maintenance procedure) for each and every piece of equipment.
• Involved in overhauling of 1700 series safety valve.
• Conducted inspections of the BHEL 865 TPH boiler on regular shutdowns.
• Handled preventive and corrective maintenance to maintain proper equipment safety and functionality.
• Performed root cause analysis on planetary gearbox component failures.
• I learned and acquired knowledge about different types of gearboxes, like planetary gearboxes, helical gearboxes, and worm reduction gearboxes.
• Performed root cause analysis on screw pumps for its screw failure.
• Conversant with SAP PM/MM Modules. Freehand Experience in APH Guide Bearing Replacement & Root Cause Analysis.
• Part of the MOC team provides various ideas on plant performance and the reliability of equipment.

• Preparation of a fabrication and erection schedule to meet the target within the planned time frame.
• Coordinated with the client and consultant, preparing the DPR and protocols for fabrication, erection, and commissioning. preparation of a monthly erection plan.
• Manpower handling and stage inspection of erection on-site.
• Certifying the subcontractors' bills and coordinating for preparing the client bills.
• Responsible for the implementation of safety standards at the project site by ensuring that all relevant norms are employed effectively.
• Erection and commissioning of HP1003 Bowl Mill and Shanghai Boiler Works axial and radial fans.
• Coordinated with contractors and clients during the execution of the job as per the drawing.