SENTHIL KUMAR SELVADAURAI
Coimbatore
Summary
To Conceive, Develop, Analyze and implement applications that perfectly meet the strategic and business of enterprise community.
Overview
22
22
years of professional experience
Work History
Manager - Validation
M/s. ELGI Equipments.
03.2013 - Current
- Product range: Intake System : Air filter, Intake valve, Butterfly valve, Oil stop valve Control System : Actuator, Pressure regulator, Pressure and temperature gauges, Safety valve Cooling System : Cooler, Thermal valve, Non return valve Delivery System: Minimum pressure valve, Air oil separator, Blow down valve, Moisture separator, Auto drain valve, Dryer, Hose, Belt, Ball valve
- Air compressor: Rotary and Reciprocating air compressors
- Details of various tests performed: Functional, Performance and Endurance test at Normal, High temperature cyclic tests and Noise and vibration test, etc., Testing Assignments: Preparation of Reliability testing specification and plan for compressor and its parts, based on the various field operating conditions, applications and international standards
- Release of Periodic validation Test Plan and reports for mass production products to QE dept
- Collecting the filed data’s from various geographical locations and different field applications by using National Instruments Data acquisition system
- To simulate the filed failure in lab for root cause analysis by using product testing techniques (problem analysis, statistical tools, design of experiments, reliability calculations by using Weibull software)
- Providing guidance to the Technology Dept., to establish the new products, and giving solutions to the engineering team for technical problems
- Deliver the Validation reports to Quality teams for Quality Reviews & Design Verifications
- To Calculate the life of compressor and its parts by using Weibull software
- Preparation of capex and revenue budget
- Representing Cross Functional Team (CFT) from Product Reliability Assurance Lab and identifying testing facilities required for any new product in the development stage
- Preparation of technical specification sheet for procurement of test rigs
- Technical discussions with test rig manufacturers Procurement of custom built test rigs - PLC operated test rigs, HMI panels, Programmable timings, Pneumatic & Hydraulic actuations, Various sensors – Temp, Pressure, Vacuum, Speed etc., Inspection & approval of test rigs at supplier premises.
Lead - Engineer PLM (Windchill)
M/s. Harita Tech Serv., (Client : Volvo-IT) BANGALORE
09.2012 - 03.2013
- Windchill Installation and customization – PLM / PDM Link WORK EXPOSURE IN CURRENT EMPLOYMENT Implementing business administration activities like user, group and domain creation Study and Analysing of Business requirements, Customisation, Implementation of Windchill Projects
- Planning and Testing of Business requirements with coordination between Software Team and User Department
- Creating Windchill Objects for Part, Products, Document, Bill Of Materials (BOM), Engineering Change Management, etc., Co-ordination with CFT team to upload & download documents in Windchill
- Customisation of Various Document Management and Life cycle management reports in Windchill.
Engineer Product Reliability Testing & PLM (Windchill)
M/s. PRICOL Limited
02.2006 - 08.2012
- A
- Product Reliability & Assurance Testing : Product range: Engine Lubrication System : Oil Pumps – 2 stroke & 4 stroke vehicle Engine Cooling System : Water Pumps - 4 stroke vehicle Engine Fuel System : Fuel Pump (Petrol / diesel), Auto Fuel Cocks Vehicle Cabin System : Cabin tilting Hyd
- Pump , Cylinder & Latch Centralized Lubrication System : Automatic grease pump Disc Brake kit, Actuator Assy, Chain Tensioners, Auto Decompression Assy, Details of various tests performed: Endurance test at Normal, High & Low temperature, Thermal cyclic tests, Thermal shock tests, Vibration tests etc., Testing Assignments: Representing Cross Functional Team (CFT) from Product Reliability Assurance Lab and identifying testing facilities required for any new product in the development stage
- Preparation of technical specification sheet for procurement of test rigs
- Technical discussions with test rig manufacturers Procurement of custom built test rigs - PLC operated test rigs, HMI panels, Programmable timings, Pneumatic & Hydraulic actuations, Various sensors – Temp, Pressure, Vacuum, Speed etc., Inspection & approval of test rigs at supplier premises
- Giving inputs to Design teams on various failure modes of the product by conducting highly accelerated life test ( HALT ) Validation reports to Design teams for Design Reviews & Design Verifications
- Release of Endurance test observation sheets for each product
- Release of Endurance Test Plan to QE dept
- Daily verification of log sheets of each products test under testing
- Development of Data acquisition & reports generation system by using National Instruments – Lab view from the supplier
- Monitoring and approval of calibration of equipments / instruments in-time
- B
- Functional Consultant in Product Data/Lifecycle Management (PDM/PLM)- Windchill: Summary of Windchill Projects: New Product Development (NPD) Business Process Part & Tool Workflow Products Testing Report System Drawing issue & Documents Management System (DMS) Engineering Change Management (ECM) Process PDM / PLM Assignments: Developing workflows and lifecycles customized to Product
- Object creation and Testing Windchill Installation and customization – PLM / PDM Link WORK EXPOSURE IN CURRENT EMPLOYMENT Implementing business administration activities like user, group and domain creation Study and Analysing of Business requirements, Customisation, Implementation of Windchill Projects
- Planning and Testing of Business requirements with coordination between Software Team and User Department
- Conduct Cross Function Team (CFT) or User departments Meeting, to customize requirements and generate Functional Requirement Document (FRD)
- Integration of Project Scheduler (PS8) with Windchill system for project monitoring system Developing customized reports using Windchill Document, Process management for New Product development which captures ISO 9001 and ISO / TS 16949 documents and CAD Data
- Document, Process management for Mass production Endurance testing system with online monitoring Creating Windchill Objects for Part, Products, Document, Bill Of Materials (BOM), Engineering Change Management, etc., Co-ordination with CFT team to upload & download documents in Windchill
- Customisation of Various Document Management and Life cycle management reports in Windchill.
Engineer Product Engineering Dept.
M/S. L.G. Balakrishnan & Bros., COIMBATORE
01.2005 - 02.2006
- Design and Drafting of Automobile components - Sprockets, Gears, Locating plates, Brake components and Engine parts
- Process planning and Cost estimation for new products
- Design and Drafting of Tools – Conventional tools, Jigs, Fixtures & Inspection Gauges
- Preparation and Implementation of documents like, Process flow diagram, Process FMEA and Control Plan
- Proto Sample development and Pilot lot co-ordination.
Quality Control Inspector
M/s. Aquasub Engineering, COIMBATORE
06.2003 - 01.2005
- Assuring Quality of Export Pump components using Micrometers, Vernier Calipers, Electronic Fixtures, Comparators, Digital Height Gauge, Bore Gauge & Surface Measuring Gauges, and Trimos (2D)
- Identification and rectification of Internal / External Non-conformances
- Preparation and Implementation of Quality monitoring documents - Process Plan, Quality Plan, Process FMEA, and Control Plan
- Implementation of QC Tools and 5S activities
- Design and Drafting - Tool drawings for Quality checking Jigs, Inspection Fixtures & Gauges.
Draftsman
M/s. SAM Turbo Industry Ltd., COIMBATORE
03.2002 - 06.2003
- Design and Drafting of parts - Impeller, Casing, Suction & Bracket Side, Covers, Base plates, Valves and Pump assembly
- Design and Drafting of Jigs, Fixtures & Gauges.
Draftsman
M/s. Asian Cooling Systems., COIMBATORE
11.2001 - 03.2002
- Drafting for Oil cooler, Heat Exchanger, Radiators
Skills
- CAD/CAM Packages: AutoCAD 2000, Unigraphics NX1, Pro-E Wildfire
- Office Suits: MS Office
- ERP/PLM Packages: SAP R/3 (user level) & Windchill 626 (Administrator level)
- Reliability data analysis: Weibull 9
Languages
Tamil, English, kannada
Education Summary
- B.E (Part Time), Mechanical Engineering, Anna University, Coimbatore, Dec 2011, 9.0 CGPA
- DME, Mechanical Engineering, Sri Ramakrishna Polytechnic, Coimbatore, April 2001, 84%
- SSLC, State Board, Government High School, N.S.N Palayam, Coimbatore, April 1998, 74%
Experience Summary
9+ years experience in Product Reliability Testing in Automotive products manufacturing industry and Air compressor manufacturing industry., 4+ years experience in New Product Design & Development.
System Exposure
- ISO 9001 : 2000 - Quality System Awareness
- Internal Quality Auditor
- Continual Improvement Process
- ISO/TS-16949 - Quality System Awareness
Salary And Notice Period
Rs. 11.5 lakhs/annum, Rs. 15.0 lakhs/annum, 3 months
Personal Information
- Age: 34 Years
- Passport Number: L6365113
- Passport Place Of Issue: Coimbatore, Tamil Nadu, India
- Passport Expiry Date: 04/12/23
- Father's Name: P.Selva durai
- Date of Birth: 04/21/82
- Gender: Male
- Marital Status: Married
Timeline
Manager - Validation
M/s. ELGI Equipments.
03.2013 - Current
Lead - Engineer PLM (Windchill)
M/s. Harita Tech Serv., (Client : Volvo-IT) BANGALORE
09.2012 - 03.2013
Engineer Product Reliability Testing & PLM (Windchill)
M/s. PRICOL Limited
02.2006 - 08.2012
Engineer Product Engineering Dept.
M/S. L.G. Balakrishnan & Bros., COIMBATORE
01.2005 - 02.2006
Quality Control Inspector
M/s. Aquasub Engineering, COIMBATORE
06.2003 - 01.2005
Draftsman
M/s. SAM Turbo Industry Ltd., COIMBATORE
03.2002 - 06.2003
Draftsman
M/s. Asian Cooling Systems., COIMBATORE
11.2001 - 03.2002
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