S. Tulasi Ramu
Team Leader - Quality Assurance
Mumbai,MH
Summary
LNG trains, 2 LNG storage tanks&LNGloading jetty. Witnessed various valves Body hydro test, seat Hydro & air leak test at M/s Fitech , M/s Adiyard& M/s Wood Group – Abudhabi. Inspected RAW materials at M/s NPCC project store, Abu Dhabi for M/s ONGC & ADMA OPCO projects. Inspected Pressure vessels construction & testing at M/s NPCC- Abudhabi for M/s CCIC, OMAN. Inspected Carbon steel, stainless steel & Low alloy steel flanges, pipes & fittings at M/s Kaddas Oilfield Services & Trading Co for M/s NPCC, M/s Petrofac. Inspected single point mooring CALM buoys with PLEM and anchor piles at M/s Gulf Piping Company for M/s ADMA OPCO, Abu Dhabi. Inspected offshore platform construction activities at M/s Gulf Piping Company for M/s Qatar Petroleum Development. Inspected 40 Ton RTG cranes construction at M/s Gulf Piping Company for M/s Arkas Holdings, Turkey. Inspected Turret CALM Buoys construction at M/s Gulf Piping Company for M/s Kuwait Oil Company. Inspected storage tanks construction activities at Sharjah for M/s ELCO. Tanks were constructed by M/s Aljaber& M/s Tetco Inspected GRE pipes and fittings during manufacturing at Future Pipe Industries & Abu Dhabi pipe factory in Abu Dhabi for M/s GASCO, M/s Takreer, M/s KOC& M/s Petrofac. Witnessed 1000Hrs survival test for GRE pipes. Inspected evaporator construction activities at M/s GSME, Abu Dhabi for M/s Aquatech. Witnessed PQR / WPS & welder qualification for various pipe laying projectsas per API 1104 at Valentine Maritime – Abudhabi. Witnessed construction activities & load test ( 4 Point lifting, 2 point lifting & Drop test ) of Offshore baskets as per BS 10279 at Alnasar Technical Trading agency & Al Mutawa – Abudhabi for M/s ADMA –OPCO. Carried out periodic Visual inspection & load test of baskets, visual inspection of D & Bow shackles, wire rope slings, chain block and load test of Heli Deck & anchor blocks at M/s PILCO - Abudhabi. Dedicated [Industry] professional with history of meeting company goals utilizing consistent and organized practices. Skilled in working under pressure and adapting to new situations and challenges to best enhance the organizational brand.
Overview
21
21
years of professional experience
1
1
Language
Work History
Third party inspector
EPC contractor M/s Yemgasin
- Yemen LNG plant, Balhalf site, YEMEN
- YLNG plant consists of 2
Team Leader
Intertek Global Limited
12.2020 - Current
- 22 Years in the field of QC in Onshore & Offshore, Oil & Gas sector, Refineries,
- Gas plants construction, Offshore PLATFORMS, SAW Pipe Mill, Pipelines, Tanks farms and RAW material inspection
- Career Profile
- Expert in Quality Control and Quality assurance at Corporate and Project level with extensive experience in Onshore and Offshore refinery, Oil & Gas Projects both in Green field and brown field
- Ensuring that QMS and PQP are implemented in the day to day activities &Specialized in inspection of Process, Power &LNG plant piping, storage TANKS, Structure, offshore platform construction, Sub Sea pipe laying, Offshore Topside Platform modification (Structural and Piping), Construction of Offshore platforms (Structural and Piping) & Jackets, Pressure Vessels, Heat Exchangers & Tube Bundles, various Equipment’s, Air fin coolers, Skids, Flanges & Fittings, Valves, Wire Ropes, 600T Special purpose Crane, Gantry Cranes, Overhead Cranes, 40 Tons RTG Cranes (During Cranes fabrication), Propane Mounded Bullets, Periodic inspection of Semi-Trailer Mounted LPG Tankers, Vertical Storage Tanks, CALM Buoys & PLEM with anchor piles, Offshore baskets, LSAW Pipes with external dual Epoxy Coating, LSAW pipes with external 3 Layer Poly Ethylene Coating, Helical SAW pipes with external 3 Layer Poly Ethylene Coating and concrete weight coating, Ductile Iron Pipes with internal cement motor lining and external zinc deposition & bitumen coating, Rubber Fenders and Motors
- GRE / GRP pipes & fittings, GRE Pipe spools bonding and lamination and HDPE Piping
- Witnessed & validated welding procedures, welders/welding operator's qualification for various projects with reference to the applicable international codes & project specifications
- Review of inspection test plans / Quality Assurance Plans &Quality procedures.
- Witnessed production test coupon preparation and testing for various paint systems
- Familier Codes & Standards
- ASME-B31.3, B31.1, ASME – Section - IX, Section-II Part-A, B & C, Section - V, Section - VIII, AWS D 1.1,
- API 598, PD 5500, BS EN 287 &288, API 1104, API 5L, API 650, TEMA,NACE MR 0175,ASTM,etc
- Membership & Driving license
- Life Member of Indian Institute of Welding
- CAR driving license from India& UAE
- ADNOC Waste Heat Recovery Project, Third Party Inspection (TPI) team for ADNOC Water Heat Recovery Project at Ruwais, Abu Dhabi
- Project cost 650million USD, which includes construction of atmospheric storage tanks- 5 No’s (Min Dia 6mtr and Max Dia 42mtr) with Fixed cone roof.Process piping, Power piping, 2 Nos Steam Turbine generators, 2Nos of MED (Multi Effective Distillation units) and 4Nos of Waste Heat Recovery Boilers& associated piping CS, SS, P4, P5, P11, P15E & GRE/GRV
- Managing Civil, Piping, Painting, Electrical, Rotating, Static, Instrumentation (7 No.) TPI discipline Inspectors & Monitoring EPC and Sub contractors’ daily site activities
- Review of Project Procedures, Method statements, Technical Queries, Field Design Changes, Vendor Documents and dispositions for issued NCRs
- Review and approve of Project ITPs, Welding Procedures
- Assign daily work to 7 TPI inspector and resolve site issues in day to day work
- Review and comment of Mechanical Completion Dossiers
- Participate in Mechanical walk through and identify outstanding work and raise punches
- Categorizing punch as A/B/C
- Organize weekly meeting withPMC QC Manager&EPC QC Manager to discuss discrepancies observed and evaluate weekly status of Project KPIs “weld repair rate,welder’s performance”& status of NDE work, RFI Rejection / Closure status
- Preparation of monthly report.
Welding Engineer
Duqm Refinery
02.2020 - 09.2020
- S Tank in EPC-package 2 (Utilities and Off sites) of DUQM REFINERY Project at Duqm, OMAN which includes construction of atmospheric storage tanks- 42 No’s (Min Dia 6 mtr and Max Dia 65 mtr) with Fixed dome roof, double deck floating roof, dome and single floating deck and cone roof tanks With Duplex SS, SS and Alloy 20 Nozzles and process piping.
Welding Engineer
Technip Geoproduction
03.2016 - 04.2018
- Sdn, Bhd’s, Malaysia – ( TPGM ), for OUIJV ( EPCM ) package 14 (Utilities, Interconnection and Off sites ) of PETRONAS RAPID Project at Johor, which includes construction of above ground and below ground cooling water piping , Utilities interconnecting process piping ( CS, SS, P4& GRE ), storage tanks and erection of Pipe Rack Structure
- My Duties includes, implementation of project specifications and code requirements on the ongoing project, review of preliminary welding procedures and witness qualification of welding procedures and welders
- Witness and review of welding procedures mechanical testing & validate theresults
- Review of QC procedure submitted by various package contractors working for OUIJV
- Review of RAW material certificates &approval of construction materials
- Review of painting procedures and witness of paint production test panel qualification for various painting system
- Review / approval of package contractor issued Site Engineering Request& Project Deviation Request by liaison with Engineering Department
- Monitoring of welders performance and review of welders repair rate
- Witness of GRE pipes and fitting 1000Hrs survival testing and stage wise inspection of pipes and fittings at NOV FGS Malaysia
- Resolving any QC issues arises at site or validating surveillance reports issued by QC inspectors on daily basis.
Welding Engineer
Tata Projects Limited
05.2015 - 12.2015
- Worked as welding engineerfor TOTAL MLS Project(Maharaja Lela South)
- Which includes BLNG process piping, Structure and Slug Cather fabrication
- My Duties include preparation and Qualification various welding procedures for process piping (CS, SS & DUPLEX SS), Structural steel and slug catcher
- Witnessing welders qualification & review of Welder certificates
- Witness of Mechanical testing at various third party laboratories.
NDT/ Sr. Welding Inspector
OMV
09.2013 - 03.2015
- Worked for construction phase of Central Processing Facility with 3 Trains, 11 storage Tanks and Early Production Facility-3, in S2 Block, Al Uqlah, Yemen
- My duty includes implementation of project specifications and code requirements on the ongoing projects
- Witnessing& validating welding procedure qualification, welder qualification test, NDT for the piping & TANKS, heat treatment of pipe joints, Hydrostatic test, Review of stage wise QC Documents, daily surveillance of fabrication & welding activities besides guiding contractor inspectors
- Issueof QSR / NCR
- Review of welders Repair percentage and project specification submitted by contractor
- Monitored underground GRE piping CB/CS joints bonding& HDPE piping socket Joints fusing& laying in the trench and above ground CS, LTCS, SS & DSS piping fabrication & installation
- GRE:
- Monitoring of GRE Bell and spigot joints bonding, curing & Lamination
- Carried out visual & dimension inspection of GRE pipe spools
- Verification of pipes preservation and installation
- Review of test pack, witness of spools hydrotest and reinstatement.
Senior Welding / NDT Inspector
ALLSEAS Engineering B.V
Shanghai
01.2012 - 08.2013
- ALLSEAS awarded Cranes fabrication project for world’slargest Offshore Platforms Installation / Decommissioning and Pipe lay vessel “ PETER SCHELTE “ to ZPMC,
- Myduties includes implementation of project specifications and code requirements on the ongoing projects.Identification & validation of welding consumables, review of structural drawings, witnessing & validating welding procedure qualification, welder qualification test, fit up inspection, witnessing NDT & heat treatment, mechanical testing, Review of AS-Built Structural Drawings and QC Documents, surveillance of fabrication & welding activities besides guiding team of inspectors
- Issue of NCR.
Senior Inspection Engineer
Velosi Certification Services India Private Limited
12.2010 - 12.2011
- Involved in various onshore & Offshore Oil and Natural Gas Corporation Limited (ONGC)Projects
- My duties includes identification & validation of project material, welding consumables, review of structural & piping drawings, fitup inspection, witnessing & validating welding procedure qualification test & welder qualification test, witnessing NDT & review of Heat Treatment, daily surveillance of fabrication & welding activities
- Worked as Third Party Inspector, ONGC Project (B series and N15 & N16, 6 well platforms project), total 6 No
- Jackets & top side well platforms are fabricating at NPCC yard, Abu Dhabi
- Worked as TPI in ONGC Project (Assam Renewal Project Group-A), total 100 nos U stamped Vessels are being fabricated in MEGA Engineering & Infrastructures Ltd work shop at Hyderabad
- Worked in MHNRD Phase-II PLP Subsea pipeline installation project in ONGC North field, Various sizes pipeline layed by Swiber offshore Pvt Ltd.
- Worked in ONGC MHN-MNP& LQ project
- Involved in top side modification of MNW platform in North Field
- Worked in MHNRD Phase II PLP project for 6” & 12“ Well fluid temporary line installation at NQO & NQP platforms.
Senior Surveyor
Bureau Veritas
07.2005 - 08.2010
- Worked in various onshore & Offshore projects in Abu Dhabi & Yemen
- My duties includes identification & validation of project material, welding consumables, review of structural & piping drawings, fitup inspection, witnessing & validating welding procedure qualification test & welder qualification test, witnessing NDT & review of Heat Treatment, daily surveillance of fabrication & welding activities, Review of Material test certificates
- GRE:
- Monitoring of GRE Bell and spigot joints bonding and curing, carried out visual & dimension inspection of GRE pipe spools, review of test pack, witness of spools hydrotest and reinstatement
- Worked as Third party Inspector (piping inspector) in ADMA OPCO Gas Processing Facilities for Zakum offshore field
- Offshore jacket Platform constructed in NPCC Onshore yard & Installed in ADMA OPCO Zakum West Super Complex Offshore Field.
SeniorInspection Engineer
Certification Services India Private Limited, Virgo Engineering
05.2002 - 07.2005
- Inspected Valves at M/s, Pune for Qatar Petroleum
- Inspected API 5L X60 PSL –2 HSAW line Pipes of 762 mm OD x 14.3 mm Thick With 3LPE coating & Concrete Weight Coating for Gas Transmission Company Limited, Bangladesh at PSL, Visakhapatnam
- Inspected 24” OD, 9.53 mm wt x 12 Mtrs length of bare LSAW Pipes at M/s MAN Industries, Indore, for Kuwait oil Company
- Inspected LSAW Pipes with dual FBE coating at M/s Jindal SAW Pipes, Koshikolan, Madhura for M/s BECHTEL
- Inspected LSAW Pipes with dual fusion bonded epoxy coating and with 3 LPE coating at M/s WELSPUN, DHAEJ, GUJARAT for M/s Soconard, USA
- While working with Velosi India deputed to Velosi Abu Dhabi for short term:
- Inspected SS TP 321 piping at M/s Eternity – Dubai for M/s GASCO shut down project
- Inspected various Structural Steel Shapes, Skids, pipes & fitting at Gerab National enterprises- Dubai, Star Techno fit- Mussafah, Tiger steel- Sharjah for NPCC.
Inspection Engineer
M/s Inspection & Consulting Services Bureau
Thane
12.2000 - 05.2002
- Inspected various items under factory act & SMPV Rules in India
- Carried out periodic inspection of tanks, compressors, pressure vessels, safety valves, etc according to rules governed by Chief Commissioner of Explosive, Nagpur, India
- Overseas Project :
- Carried out periodic inspection of Semi-trailer mounted LPG tanks for M/s MAHRUKAT at Adra, Syria.
Engineering Supervisor
M/s Bharat Heavy Plate & Vessels Limited
Visakhapatnam, Mumbai
04.2000 - 12.2000
- Project:Manufacturing of 6 Nos LPG &2 NosPropane Mounded bullets for M/s BPCL-
- Mahul at M/s R&C, Mumbai, Inspected LPG and Propane mounded bullets construction at M/s R&C, Mulund, Mumbai for M/s Bharat Petroleum CorporationLimited
Tech Asst
M/s. Larsen & Toubro Limited
Visakhapatnam
06.1999 - 01.2000
- Inspected piping construction in Sulphur Recovery Unit& DHDS units at M/s Hindustan PetroleumCorporationLimited( HPCL ),
- Inspected rectification works for regenerator, process columns, heaters, vessels, heat exchangers & piping during shut down of FCCU-II at M/s HPCL Refinery
Graduate Trainee
M/s Bharat Heavy Plate & Vessels Limited
Visakhapatnam
04.1998 - 04.1999
Education
BE - Bachelor of Engineering - Mechanical
Specialized - Production Engineering
IWE
Diploma - International Welding
Engineer - undefined
CSWIP 3.2.2 – Senior Welding Inspector ISO - undefined
Lead Auditor. ASNT Level – II in Radiography (RT), Ultrasonic (UT), Magnetic Particle (MT) & Penetrant Testing (PT) Lifting Equipment Engineers Association Part-1, conducted by LEEA-UK - undefined
Skills
Third-party logistics
undefinedWork Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
swipe to browse
Quote
The way to get started is to quit talking and begin doing.
Walt Disney
Timeline
Team Leader
Intertek Global Limited
12.2020 - Current
Welding Engineer
Duqm Refinery
02.2020 - 09.2020
Welding Engineer
Technip Geoproduction
03.2016 - 04.2018
Welding Engineer
Tata Projects Limited
05.2015 - 12.2015
NDT/ Sr. Welding Inspector
OMV
09.2013 - 03.2015
Senior Welding / NDT Inspector
ALLSEAS Engineering B.V
01.2012 - 08.2013
Senior Inspection Engineer
Velosi Certification Services India Private Limited
12.2010 - 12.2011
Senior Surveyor
Bureau Veritas
07.2005 - 08.2010
SeniorInspection Engineer
Certification Services India Private Limited, Virgo Engineering
05.2002 - 07.2005
Inspection Engineer
M/s Inspection & Consulting Services Bureau
12.2000 - 05.2002
Engineering Supervisor
M/s Bharat Heavy Plate & Vessels Limited
04.2000 - 12.2000
Tech Asst
M/s. Larsen & Toubro Limited
06.1999 - 01.2000
Graduate Trainee
M/s Bharat Heavy Plate & Vessels Limited
04.1998 - 04.1999
Third party inspector
EPC contractor M/s Yemgasin
BE - Bachelor of Engineering - Mechanical
Specialized - Production Engineering
IWE
Diploma - International Welding
Engineer - undefined
CSWIP 3.2.2 – Senior Welding Inspector ISO - undefined
Lead Auditor. ASNT Level – II in Radiography (RT), Ultrasonic (UT), Magnetic Particle (MT) & Penetrant Testing (PT) Lifting Equipment Engineers Association Part-1, conducted by LEEA-UK - undefined
Similar Profiles
Gonzalo RamirezGonzalo Ramirez
Mechanical Engineer at Campos EPC (Contractor for SoCalGas)Mechanical Engineer at Campos EPC (Contractor for SoCalGas)
Muhammad Suleman HameedMuhammad Suleman Hameed
Sr. Cost Controller/FP&A at Denys Arabia EPC (Aramco Contractor)Sr. Cost Controller/FP&A at Denys Arabia EPC (Aramco Contractor)
Gasim MehdiyevGasim Mehdiyev
QA/QC Engineer / Handover Coordinator at Hazar Arıtım Proje A.Ş. (EPC Contractor)QA/QC Engineer / Handover Coordinator at Hazar Arıtım Proje A.Ş. (EPC Contractor)
Richard PintoRichard Pinto
Sr Client Service Manager at Nexsales Solutions Pvt LtdSr Client Service Manager at Nexsales Solutions Pvt Ltd
Swanand KulkarniSwanand Kulkarni
Regional Sales Manager (West) - Professional Division at Sennheiser Electronics India Pvt. Ltd.Regional Sales Manager (West) - Professional Division at Sennheiser Electronics India Pvt. Ltd.