Subasis Badajena
Deputy Manager
Greater Noida
Summary
To excel in the field of Manufacturing by working in a team oriented and globally competitive environment on challenging assignments that shall yield the twin benefits of the job satisfaction and a steady-paced professional growth.
Dynamic, detail-oriented Deputy manager with experience of total 11 years in both production and quality of manufacturing sector. Certified internal auditor as per standards of ISO 9001&14001:2015 and ISO 45001:2018. Familiar with modern tools like LEAN SIX SIGMA, DMAIC , FMEA, SPC, 5S, kaizen,7QC TOOL, ISO 9001,ISO14001 , ISO45001. An organized leader and member with proven abilities in leading a team towards the achievement of organizational goals and industry best practices. Ability to conceptualize to the processing for the product development with careful & sophisticated quality control measures in compliance specified standards while performing root-cause analysis to prevent any reoccurrences & defective issues. Excellent interpersonal, analytical& troubleshooting skills with ability to manage complex information and communicate technical issues.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Deputy Manager (COATING)
ELENTEC INDIA PVT. LTD.(MNC)
Greater Noida
01.2014 - Current
- Currently working as Manufacturing Process Control Deputy manager for the COATING PAINT SHOP FLOOR on which includes mobile outer and inner case parts
- As a DM responsible for all the activities related to Production and Quality carried out in paint Shop
- In Addition also responsible for all the activities related to Production and Quality carried out on paint parts Manufacturing of mobile case parts (Front/Rear/back panel),and also involving Paint shop, PVD section, CNC section productivity improvement, Shop floor administration, resolution of day to day activities
- Leads a team which is dedicated to Automated machines including Auto Air cleaning, Auto vinyl attachment jigs, Auto rotating tapping machine with help of concern vendors to be implemented in various process for better result as well Cost deduction
- Taking charge and responsibility of shift arranging of quality manpower in all respective areas
- Sampling Audit, First Part Approval & Last Off Approval
- PPAP and EOL] Analyzing of all the manufacturing data and parameters Interaction with all related vendors of paint and raw material while facing the quality defects in shop floor
- Giving proper feedback to vendor correspondent person
- Vendor Process modification
- Yield and CAPA analysis
- Monitoring all the critical defects and work on its plan to deduction of such defects with proper RCA
- Execute the strategic plans for the processing while identifying & inspecting the raw materials & finish goods to ensure quality & cost efficient products
- Perform various tasks and functions of an administrative nature (weekly and monthly problem report to management on paint & surface protection related issues, deviations etc.
- Responsible for maintaining quality & paint shop manufacturing by ensuring that all work is carried out on the shop floor according to standard procedure
- Maintain & update Production related document
- Taking some Cost Saving initiatives in shop floor
- Implement 5S on shop floor and searching areas for improvement
- Perform root-cause analysis of defects while developing & improving the processing by taking corrective actions to prevent any reoccurrences and defective issue
- Continuous follow up with the PPC team to fulfill the target within time
- Investigate and dispose all customer complaints by giving the countermeasure on 5 WHY COUNTERMEASURE sheet with their supporting documents to customers and presenting this information on a weekly basis to the Management Team and also to ensure the information must be communicated to concern area associates
- Maintain documents as per Production on daily basis for rejection control to maintain 7 loss, WI (Work Instruction), maintain check sheets
- Waste reduction
- Giving OJT (on job training) to all operators of line and paint shop regarding their stage criticality and responsibility
- Continuous follow up with the customers to give the best customer support
- Handling the customer and internal audits with the help of quality teams and giving them deep knowledge regarding paint process
- Leading weekly vendor meeting for better efficiency and Yield enhancement of product.
Engineer-quality control
Bhagwati products ltd (A subsidiary of MICROMAX INFORMATICS LTD)
01.2014 - 01.2014
- Set up according to the process flow chart in LED TV, Line dongle and mobile
- All feeding materials verifying according to BOM
- Process audit sheet fill up and verification
- Feedback to iqc for any related issues
- Taking daily basis quality meetings with production team
- Maintaining the ESD parameters in the floor
- Taking dummy tests in MP line and by failure it taking CM for production team
- Giving OJT to all operators in line
- Work instruction prepare according to models
- Quality shift closing report maintains
- Training giving to all LQC operators in regular basis.
Engineer-quality control
D & Y technologies pvt ltd
Greater Noida
01.2013 - 01.2014
- Successfully implementation QP vendor audit of SIEL(Samsung India electronics limited) as per audit check sheet
- Successfully implementation EHS & ROHS audit of SIEL
- Prepare work and instruction guides of quality dept
- Identify CTQ/CTP/CTF & manage accordingly
- Training provides to qc team members for 4m,RoHS& quality system and conduct internal audit accordingly
- Daily monitoring in house rejection & made its improvement plan through counter measure for implementation
- Conduct internal process audit as per check sheet & circular to concern dept for its NC closer
- Developing & maintain factory 5s, 3r and visual management Regularly meeting with other dept & point out MOM with responsibility
- Weekly QC meeting with management and presenting all the trend graphs and KPI graphs
- Arrange the iqc,pqc, oqc and reliability dept
- To analyze customer complaint trend & submit counter measure to customer as well as take preventive actions in house
- Manpower planning for respective quality task Motivate to quality team members for kaizen, suggestion etc.
Education
B.Tech - Electrical & Electronics Engineering
GANDHI INSTITUTE FOR TECHNOLOGICAL ADVANCEMENT
XII - undefined
KENDRAPADA AUTONOUMOUSCOLLEGE
X - undefined
S.S.H.S, KENDRAPADA
Skills
Ms-office, internet, ERP etcWINDOWS (ALL VERSION)Production planning , Quality Control / Assurance Production Resource Management ,Cost Control ,Contract Management Safety Compliance, Team Management Coordination, Inventory
Performance Improvements
Process and procedure development
Operations Management
Cost analysis and savings
ISO Standards
Data monitoring
Process Engineering
Production Planning
Root Cause Analysis
Manufacturing management
Vendor Relations
Task Delegation
Operational Improvements
Team Training
Continuous Improvement
Quality processes
Operation Monitoring
Documentation Control
Quality Management Systems
Internal Auditing
Certified Quality Auditor
Failure mode and effects analysis
Gage R&R Studies
PVD COATING
Manpower management
Coating Defect Identification
Polyurethane Coating Applications
UV-Curable Coating Technology
Spray Gun Operation
Color Matching
Certification
Certified ISO Auditor
Present Company
M/s Elentec India Pvt. Ltd., Greater Noida, Uttar Pradesh, 201306, ISO 14001&9001, M/ s Elentec India Pvt. Ltd is a MNC company of Samsung Group in India. Elentec India is OEMs supplier of Complete Mobile Assembly and other Mobile Accessories to Samsung India Electronic Ltd. [SIEL]. It has footprints in 8 overseas location.
Personal Information
Date of Birth: 07/06/91
Extracurricular Activities
Secured third position in the inter school essay writing competition on the eve of road safety week. Secured joint third position in district level science fair in 10th standard in kendrapada district. Attended national seminar RACP-11 organized by GITA EEE branch.
Core Achievements
- WITHIN MY SUPERVISION OUR PAINT SHOP LINE RUNNING SUCCESSFULLY IN THE YEAR 2014(till date).
- Rewarded as Globally BEST EMPLOYEE for the interval of 2015-16 in ELENTEC INDIA PVT LTD in my tenure to work with that company.
- Due to the serious dedication Elentec india pvt. ltd.(Greater noida) has achieved “a-grade” in the customer satisfaction review by SIEL.
- My dedication under the supervision of our H.O.D resulted bad yield % decreases from 18% to 11% in rear and front parts.
- 41% reduction of manpower by implementing Automated system and processes.
- Certified internal auditor as per standards of ISO 9001&14001:2015.
- Certified internal auditor as per standards of ISO 45001:2018.
Projects
ULTRASONIC BASED DISTANCE MEASUREMENT SYSTEM
Training
Presented a seminar on UPS in the final year presentation.
Disclaimer
Here by I declare, all the above mentioned topics are true & under my knowledge.
Timeline
Deputy Manager (COATING)
ELENTEC INDIA PVT. LTD.(MNC)
01.2014 - Current
Engineer-quality control
Bhagwati products ltd (A subsidiary of MICROMAX INFORMATICS LTD)
01.2014 - 01.2014
Engineer-quality control
D & Y technologies pvt ltd
01.2013 - 01.2014
B.Tech - Electrical & Electronics Engineering
GANDHI INSTITUTE FOR TECHNOLOGICAL ADVANCEMENT
XII - undefined
KENDRAPADA AUTONOUMOUSCOLLEGE
X - undefined
S.S.H.S, KENDRAPADA