SUBHAN DIN
PROCESS ENGNEER
Bhiwadi
Summary
Enterprising leader & planner with a strong record of contributions in streamlining production operations, invigorating plant operations, heightening productivity, systems & procedures, targeting assignments in: Production / Manufacturing Operations.
Overview
12
12
years of professional experience
Work History
Junior officer III
SHRIRAM PISTONS & RINGS PVT Ltd.
12.2018 - Current
- Working in machine shop- Process Engineering Department
- Responsible for new tool trail for cycle time improvement tool lifer improvement and tool cost reduction
- Responsible for NED Developments, (Line Layout, APQP system adherence, PPAP Audit of line)
- Responsible for Documentation, (PFD, Control Plan, PFMEA, Process Sheet)
- Responsible for Design Review.
- Responsible for New Projects activity, (Line Relayouting for -Productivity / Process alignment, rejection reduction, Equipment upgradation, Commissioning of machine)
- Working on a project of rejection reduction
- Responsible for controlling on tooling cost, oil cost and consumable
- Manage machine shop operations to ensure timely accomplishment of production targets within time and cost parameters
- Basic knowledge of CNC Turning.
- SPM Machine.
- Conduct Internal process and product audit quarterly
- Data-Driven Decision Making: A track record of collecting and analyzing process and operational data to drive improvements
- Cross-Functional Collaboration: History of effective collaboration with various departments such as R&D, Quality Control, and Production to achieve project objectives
- Vendor Negotiation and Management
- Responsible for all Work instruction, and process sheet for productions
- Woking on SAP Software
- (inventory control, reservation slip, indent etc)
- Resolving customer complaints & implementing various techniques (7 QC Tools & 8D).
- Handling of plant level cost reduction projects.
PRODUCTION ENGGINEER
POLYMEDICURE Ltd
10.2015 - 11.2018
- Working as a Line Incharge in machine shop department
- Hand on experience in manufacturing of all parts like IV cannula, blood bags, blood control cannula etc
- Basic Knowledge about CNC & VMC Programming & Job setting (CNC Turning, VMC Machines)
- Responsibe for trouble shooting of Cnc Turning, VMC machines
- Reduce production-losses & analysis of rejection part with Q.E & Take countermeasures
- Work Allotment to the operators on machines as per production plan
- Ensure checking of self maintenance and poka-yoke sheets by operators
- Good knowledge of cutting tool geometry & drawing, used as per operation requirement in line
- Ensure timely calibration of Gauges and Checking equipments as per schedule
- Represent the daily reports of the section to section head
- Kaizen activity for continual improvement in process and its condition
- Coordinate with concern department to reduce the daily section issues like Maint., PPC, Quality issues
- Completing production plan by scheduling and assigning personnel, accomplishing work results, establishing priorities and monitoring progress
- Production Planning with scm team and responsible for achiving production target on daily routine
- Resolving daily departmental issues with concern department
- Production Planning with scm team and responsible for achiving production target on daily routine
- Prepare monthly pareto’s of all downtimes and take counter measure to reduce losses
- Optimum utilization of facilities, Manpower, Machine, Energy and other resources to achieve the expected output
- Review daily & weekly production performance and gap analysis
- Up-gradation of all the documents related to production
- Prepare multiskilling matrix for associates and training them as per up-gradation plan
- Training to associates on 5S, Kaizen, Safety, Poka-yoke
- Interaction with PPC/Maintenance/PE and obtaining required assistance
- Ensuring safe working environment
- Rendering guidance to the small group activities/Quality Circle in solving the quality problem and establishing kaizen for continual improvement
- Monitoring and control of process consumables
- Continuously improving the process to meet the customer requirement
- Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of trouble shooting tools
- Daily rejection analysis and implement of corrective and preventive action for root cause
- Implementing TPM activities and thematic month celebration as for Safety, Quality and Environment etc.
DIPLOMA in production machine shop
INDIA YAMAHA MOTOR PVT Ltd
08.2012 - 08.2015
- Working as a diploma engineer in Crank shaft machine shop department
- Hand on experience in manufacturing of engine Crankshaft, camshaft
- Good Knowledge about CNC &SPM Machine.
- Responsible for trouble shooting of CNC Turning.
- Reduce production-losses & analysis of rejection part with Q.E & Take countermeasures
- Ensure checking of self maintenance and poke-yoke sheets by operators.
- Good knowledge of cutting tool geometry & drawing, used as per operation requirement in line
- Kaizen activity for continual improvement in process and its condition
- Coordinate with concern department to reduce the daily section issues like Maintaince., PPC, Quality issues
- Production Planning with PPC and responsible for achieving production target on daily routine
- Resolving daily departmental issues with concern department
- Training to associates on 5S, Kaizen, Safety, Poke-yoke
- Ensuring safe working environment
- Rendering guidance to the small group activities/Quality Circle in solving the quality problem and establishing kaizen for continual improvement
- Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of trouble shooting tools
- Daily rejection analysis and implement of corrective and preventive action for root cause
- Implementing TPM activities and thematic month celebration as for Safety, Quality and Environment etc.
Education
Diploma in Mechanical Engineering -
Govt polytechnic sirsa
Sirsa, Haryana10th Certificate - undefined
Haryana board
Skills
Leadership
Accomplishments
- Bore unclear problem resolved in piston from 4% to 0.5% by implementing of double margin drill.
- Rejection Reduction in MH by installation of plastic bidding in all machine and improvement done in washing fixture.
- KH Height reduction in piston by 3 percent by four point seat development and modification done in fixture and guage tolerance improvemed
- Tool Cost reduction by proper inventory management.
- Successfully installed v-blocks on Locating, CI turning, Finish Grooving and FOT machines for auto loading to providing safe work environment.
- Insert type grooving tools developed in the replacement of blade type of grooving tools for settime reduction and cost saving.
- Set up time and cycle reduction by installing pull jaw chuck.
- Successfully run of big size piston like KOEL DIA 170.
Personal Information
Date of Birth: 08/15/92
Timeline
Junior officer III
SHRIRAM PISTONS & RINGS PVT Ltd.
12.2018 - Current
PRODUCTION ENGGINEER
POLYMEDICURE Ltd
10.2015 - 11.2018
DIPLOMA in production machine shop
INDIA YAMAHA MOTOR PVT Ltd
08.2012 - 08.2015
Diploma in Mechanical Engineering -
Govt polytechnic sirsa
10th Certificate - undefined
Haryana board
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