SUBODH KUMAR RANJAN
Process Design Expert
Jaipur
Summary
Seeking Mid or Senior Management Level assignments in manufacturing, Process Improvement and Production Management with an organization of repute.
A dynamic professional with 16.8 years of experience in Process Improvement, Industrial Engineering, Production Operations, & Man Management in Automotive Industries.
Overview
17
17
years of professional experience
5
5
Certifications
2
2
Languages
Work History
Section Head R&D (Process & Tool Design Design)
National Engineering Industries Ltd.
05.2019 - Current
- New product Process design development with process mapping, machine qualification & validation.
- Manufacturing Feasibility analysis for the new RFQ for design & developing the process and calculating the process minutes for the new product.
- Process cost reduction through Roadmap projects and enhancement of process cost and Cycle time.
- Provide the Plant support to Manufacturing Division for productivity improvement and develop controls by implementing the poka-yoke.
- Process documentations like PFD, PFMEA, Processing condition, Abrasive Design, Machine Capability Sheet & Control Plan.
- Maintaining and Control the Engineering Change Record for seamless operations.
- Preparing the Action Plan and Monthly Improvement Report of the projects for Process design department and submitting to FH and CEO Review.
- National Engineering Industries Ltd., Jaipur in Rajasthan. NBC bearings are the product of National Engineering Industries Limited a part of CKA Birla Group, which is manufactures a wide range of Bearings for the automotive, industrial and railways. The company is founded in 1946. Its products are exported to more than 30 countries. It has wide range of product mainly Ball Bearing, Taper Roller Bearing, Cylindrical bearing. NEI has been accredited with IATF16949, VDA 6.3, QS9001, ISO14001& OHSAS18001.
Assistant Manager (Process Engineering)
Koyo Bearing India Pvt. Ltd.
02.2012 - 05.2019
- New product development with process mapping, machine qualification & validation.
- Experienced in Time Study, Cycle Time Reduction activity, Low-Cost Automations & Improvements.
- Process cost reduction through enhancement of tool & abrasive life.
- Team Leader for Making the HVPT for the New Product of SBB, TRB & HUB Bearing.
- Productivity enhancement through engineering controls, implementing Poke-Yoke & Kaizen.
- Capacity assessment & enhancement of capacity on pre-defined standards within financial costs.
- Tooling development along with different suppliers for feature comparison & cost effectiveness.
- Process documentation like PFD, PFMEA, Condition Card, Machine Capability Sheet & Control Plan.
- Maintaining and Control the Engineering Change Record for seamless operations.
- Responsible for taking Cause Analysis and countermeasures against the quality problems on the line.
- Preparing the Action Plan and Improvement Report for Process Improvement Department.
- Liaising with various departments & other officials to ensure operational effectiveness of equipment / tools and developing periodic reports for necessary feedback.
- Maintaining system as per Customer Requirement & IATF16949:2016 of Engineering Department.
- Koyo Bearing India Pvt .Ltd., Bawal in Haryana. A member of JTEKT Group Japan who are pioneer to automotive component manufacturing sector. Koyo commenced operation in India in 2012 & presently manufacturing & supplies Single Ball Bearing, Taper Roller Bearing and HUB Bearing for domestic & export markets for wide range of two-wheeler & Four-Wheeler. Parts Supplying to TOYOTA, HONDA and MARUTI SUZUKI. Koyo has been accredited with IATF16949, QS9001, ISO14001& OHSAS18001.
Engineer (Production Engineering)
Getrag Hi-Tech Gears India Pvt. Ltd.
06.2009 - 02.2012
- Preparing and implementing action plans effectively to maximize overall equipment efficiency (OEE) of production machines.
- Taking adequate measures for ensuring optimum utilization of available resources, thereby avoiding wastage.
- Working in close coordination with the team members to provide guidance on process development, detailing on quality requirements and finalization of quality plans.
- Simultaneously working towards productivity and quality improvement through Kaizen activities.
- Implementing safety standards for ensuring trouble free & seamless operations.
- Checking The Machines daily and maintaining the Fool proof System (POKA YOKE).
- Inspecting & reviewing production status & related activities for smooth execution.
- Working and Troubleshooting the Quality Problem in CNC Turning, HOBBING, SHAVING, VMC, BROACHING, GRINDING, HONNING Machines.
- Getrag Hi-Tech Gears India Pvt. Ltd., a Joint Venture with Getrag Corp. and Hi-Tech Gears was set up in the year 2000 for supply of Timing Gears (spur & helical) to Caterpillar and Cummins Worldwide. GHT is 100% EOU and has been accredited with ISO/TS16949 and OHSAS 18001 at Bhiwadi (Rajasthan). The range of products includes Timing Gears for Diesel Engines, Transmission Gears & Shafts for Four Wheelers.
Education
B.E - Mechanical
BabasahebNaik College of Engineering
Pusad01-2009
H.S.C - undefined
Central Board of Secondary Education (C.B.S.E)
01-2005
S.S.C - undefined
Central Board of Secondary Education (C.B.S.E)
01-2003
Skills
Well versed in MS Office, AUTOCAD, CREO
Experienced in Minitab 22
Experienced in SAP HANA
Certification
Attended Internal Auditor Training of IATF16949 and QMS.
Accomplishments
- Successfully Complete the Automation of 2 SBB Line and Increase the PPLH from 41 pcs to 82 pcs.
- 100% Tooling and Abrasive Localization of Single Ball Bearing & Taper Roller Bearing.
- Development of 6 Single Ball Bearing model & 3 Taper Roller Bearing model within 5 months.
Declaration
I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.
PERSONAL DETAILS
- Father’s Name : Sri Devendra Prasad
- Date of Birth : 1987-05-25
- Marital Status : Married
- Language : Hindi, English
- Permanent Address : C109, Mangalam Aadhaar, Gandhi Path West, Jaipur-302021
Timeline
Section Head R&D (Process & Tool Design Design)
National Engineering Industries Ltd.
05.2019 - Current
Assistant Manager (Process Engineering)
Koyo Bearing India Pvt. Ltd.
02.2012 - 05.2019
Engineer (Production Engineering)
Getrag Hi-Tech Gears India Pvt. Ltd.
06.2009 - 02.2012
B.E - Mechanical
BabasahebNaik College of Engineering
H.S.C - undefined
Central Board of Secondary Education (C.B.S.E)
S.S.C - undefined
Central Board of Secondary Education (C.B.S.E)