Summary
Overview
Work History
Education
Skills
Accomplishments
Affiliations
Certification
Computer Skill
Timeline
Receptionist
Subrat Kumar Das

Subrat Kumar Das

Mechanical Engineering
Rourkela

Summary

Seeking a challenging role in your esteemed organization to contribute towards organizational success and grow to a Senior Management level

Young, energetic and result oriented professional with 19 years 6 months in Material handling (Lime stone Crusher & Coal handling ,Wagon tippler) , Project department ,Raw mill ,Coal mill and Technical services in (Cement) process industry & Pulp & Fabre as A Manager ; Extended expertise in Maintaining Process plant equipments, Material handling equipments & rotating equipments, Hands on experience in SAP, MS Projects Designing software known Auto CAD 2004, Cadian 2004, Pro-E 2001, Knowledge in Non Destructive Testing (NDT), Installation of new equipments: Deep understanding of technology with focus on delivering business solutions; Persuasive communicator with exceptional relationship management skills with the ability to relate to people at any level of business and management; Adroit at analyzing the organization requirements; Highly ethical, trustworthy and discreet; Planning and executing the preventive, predictive, break down & shutdown maintenance as per schedule Planning, scheduling, monitoring & costing of maintenance projects using Primavera Hands on experience of SAP PM module Understanding of technical drawings Exceptional communication, analytical and inter personal and problem-solving skills. Excellent decision-making skills with a positive approach. Dedicated and highly ambitious to achieve personal as well as the organizational goals. Ability to build new territories and expand opportunities towards the achievement of stated TARGETS & OBJECTIVES.

Results-driven management professional with proven ability to lead teams to success. Strong focus on team collaboration, operational efficiency, and achieving measurable outcomes. Adept at strategic planning, process improvement, and fostering culture of accountability and excellence. Known for adaptability and consistently meeting changing organizational needs.

Proactive and goal-oriented professional with excellent time management and problem-solving skills. Known for reliability and adaptability, with swift capacity to learn and apply new skills. Committed to leveraging these qualities to drive team success and contribute to organizational growth.

Overview

20
20
years of professional experience
16
16
Certifications
1
1
Language

Work History

Manager/ JB-09

Grasim Industries Limited
07.2024 - Current
  • Recovery Section in Fiber Plant. (July-2024 to till to date)
  • FRP Section.
  • Jobs carried Out:
  • RVF commissioning.
  • Cooling Tower Major repairing.
  • MSFE Heater commissioning.
  • Vapour Head Commissioning in MFE2 & MSFE 3.
  • TFF Commissioning.
  • Structural Modifications.
  • Maintenance of Rotating Euipments.
  • Managed and motivated employees to be productive and engaged in work.
  • Accomplished multiple tasks within established timeframes.
  • Maximized performance by monitoring daily activities and mentoring team members.
  • Resolved staff member conflicts, actively listening to concerns and finding appropriate middle ground.
  • Improved marketing to attract new customers and promote business.
  • Maintained professional, organized, and safe environment for employees and patrons.
  • Improved safety procedures to create safe working conditions for workers.
  • Streamlined workflows by identifying bottlenecks in existing systems and implementing appropriate solutions.
  • Established performance goals for employees and provided feedback on methods for reaching those milestones.

Manager (JB-09)

UltraTech Cements Limited, Unit: M/S Reddipalayam cement works, Hirmi Cement Works & AV Terrace Bay Inc Canada, HPF, GRD, Grasim Industries Limited
09.2006 - Current
  • Reporting to General Manager -Engineering GRD, Harihar, Grasim Industries Limited, Aditya Birla Group.
  • Responsible for various Operations & Maintenance (O & M) and Planning activities like all type of belt conveyors, Process plant equipments, rotating equipments & Material handling equipments & hydraulic equipment such stacker cylinder & rotor housing others.
  • Experience on erection and commission (CAPEX JOBS)
  • Basic field knowledge and operations on our 25.5MW captive coal based Thermal Power Plant
  • Operation and maintenance of coal feeding system
  • Operation and maintenance of lime stone feeding system
  • Basic operation and maintenance of hydraulic system
  • Exposure to Project Monitoring, Project Scheduling, Vendor development & Follow-up
  • Exposure to AutoCAD, Pro – E, etc.
  • Our major material handling and process equipment's: are Stacker, reclaimer, impact crusher, apron feeder, rotary clinker breaker, ball mill, raw mill, coal mill, roller press, weigh feeder, rotary feeder, agitator, belt conveyor, bucket elevator, deep pan conveyor, screw feeder, chain feeder, vibrating feeder, idlers, scrapper chain feeder, air slide chamber, pipeline conveying and unloading, cyclones, kiln, cooler, ball mill, fan, blower, compressor, pump & magnetic separator etc.
  • Planning and executing the preventive, predictive, break down & shutdown maintenance as per schedule (Bar chart)
  • Thorough knowledge of plant operating procedures under normal, start-up, shut-down and emergency conditions
  • Focusing on Value drivers for optimization of the plant performance (SQCDIP)
  • Reducing the breakdowns, overall production cost and abnormalities
  • Forecasting job activities, man power management and training the manpower
  • Plan and control of spare parts and accessories through SAP PM module
  • Doing kaizens, one-point lessons, suggestions and other improvement jobs.
  • Break down maintenance analysis with TPM tools like Why-Why analysis.
  • Trouble shooting of the plant problems
  • Co ordination and communication about plant activities with all departments
  • Installing and erecting the maintenance projects like Planetary Gear Box, Kiln Gun Metal bearing, Raw Mill tyre, Piston rod, Eye rod, etc.
  • Maintaining documents as per ISO & OSHAS standards and maintaining 5S activities in work place
  • Exposure to OHSAS, ISO 9000, ISO 14000, ISO18001 & 27001 Quality, Safety policy etc
  • Handled various sub contract, prepared contract documents, involved in negotiation, vendor development etc
  • Individual responsibilities on major jobs activities
  • Conversant with Safety procedures, first aid and fire fighting techniques.
  • Have overall experience in all section
  • Commissioning of process plant equipments.
  • Knowledge of 5S, Six Sigma, Total Productive Maintenance (TPM) & Reliability Centered Maintenance (RCM).
  • Life value analysis, Life cycle costing and FMEA for Critical equipment.
  • Time and Motion study for critical equipment during major shut down period. (RP Welding, Clinker breaker hammer, Truck turnaround time & Lime stone Crusher optimization)
  • Aditya Birla Group, A Fortune 500 Company

Manager

Grasim Industries Limited
04.2024 - 06.2024
  • Lime Kiln, Causticizing, WTP, ETP & Bio Gas. (April-2024 to June-2024)

Mechanical Maintenance Specialist/Project Engineer

AV Terrace Bay Inc.
01.2019 - 04.2024
  • Maintenance & Reliability: (Jan-2019 to April-2024)
  • Lime Kiln & Recaust.
  • Lime rail car unloading system
  • Wood room handling.
  • Capital Projects (Capex jobs) & Maintenance Jobs: (Jan-2019 to April-2024)
  • Jobs details:
  • Primary air fan installed.
  • Primary air fan ducts changed. (120 Feet)
  • Limekiln shell changed 270 Feet.
  • Limekiln ID fan duct changed with expansion joints (3 nos).
  • Hot water heater installed in Recaust section.
  • Recirculation Pump installed in green liquor Surge tank.
  • New pumps (3 nos) installed in Recaust section.
  • U-drain modification done in Recaust Section.
  • Bunker installed in Slacker Scrubber.
  • Lime Kiln ID fan overhauled.
  • Dregs Removal Project.
  • Lime Kiln Burner installation.
  • Chain installation in Kiln.
  • Green Liquor Clarifier rake and floor repairing.
  • West White liquor clarifier floor sidewall, floor and Rake repairing.
  • Mud washer floor, rake and hydraulic system repairing.
  • Lime rail car installation and complete overhauling.
  • Recirculation pump installation.
  • Complete overhauling of classifier and causticizers.
  • Lime mud filter drive shaft changing.
  • Additional segments changing in Lime mud filter.
  • Complete overhauling of Lime mud filter.
  • Limekiln feed screw changing. Twin Screw and feed Screw overhauling.
  • Grit belt and Lime mud disposal belt changing.
  • Repairing of Green liquor Surge tank.
  • RFQ prepared for green liquor surge tank, hot water tank and reuse water tank.
  • Complete overhauling of Pan conveyor.
  • Complete overhauling of Bucket elevator.
  • Complete overhauling of clinker crusher.
  • Various chutes modifications.
  • BOM updates in SAP.
  • PM checks in regular basis.
  • Maintenance history updates in SAP against each equipment.
  • East white liquor clarifier Rake and internal maintenance.
  • Interpipe connection from East white liquor clarifier to green liquor clarifier.
  • Lime kiln brick lining Job. (Bricks Procurement to Bricks installation).
  • East White Liquor Clarifier Fabrication and Erection.
  • Green Liquor Clarifier Internal Repairing.
  • Energy Conserving Cell.

Assistant Manager

Hirmi cement works
12.2014 - 01.2019
  • Lime stone Crusher (900 TPH) (Maintenance) (Dec 2014 to Oct-2017)
  • Operation and Maintenance of Limestone crusher, apron conveyor, Wobbler feeder, Stacker and reclaimer & conveyor belts. (Lime stone).
  • Involvement and practicing Du Pont safety norms.
  • Operation & maintenance in Wagon tippler & Coal handling. (Oct-2017 to Jan-2019)
  • Fabrication and erection of JPF in Wagon Tippler for dust control Purpose.
  • Capex Job: Conversion of Raw mill ESP to Bag Filter.

Engineer/Senior Engineer

Reddipalayam cement works
09.2006 - 12.2014
  • Technical cell (Sept 2006 to Sept 2009)
  • Shift Mechanical (Oct 2009-August 2010)
  • Lime stone Crusher & Coal handling (400 TPH) (Operation & Maintenance) (Sept2010-August 2012)
  • Operation and Maintenance of Limestone crusher, apron conveyor, Wobbler feeder, Stacker and reclaimer & conveyor belts. (Lime stone)
  • Operation and maintenance of Coal handling. (Crusher, apron conveyor, stacker and reclaimer and conveyor belt) (Lignite, Imported coal Pet coke, South African coal and various alternate fuels)
  • Raw mill and Coal mill (Operation & Maintenance) (Sept 2012 to April 2013)
  • Project Department (Erection & Commissioning of Projects) (May 2013 to Nov-2014)
  • Following Major Jobs Were carried out:
  • Cement bulk loading system (Capacity:20 MTS)
  • Flyash silo erection (Capacity:750 MT)
  • Shed erection for Packing plant & Coal storage.
  • Shed erection for limestone crusher storage.
  • RAL (Rotary Air lock) commissioned for Raw mill.
  • Installation permanent magnet & magnetic separator in Alternate fuel circuit.
  • Butterfly damper & Guilotin damper installation.
  • Secondary Crusher installation in LS crusher circuit.
  • Commissioning of Truck Tippler unloading system. (Capacity: 60 MT)
  • Fabrication and erection of gratings in Preheater building for Safety Compliance.
  • Aluminazation painting in Kiln Stack (0 to 115-meter height)
  • Structural painting in Preheater (Nearly 2000 MT Structures)

Education

MBA - General Management

Start Ford Carrer Institute
Chanda
04.2001 -

P.G.D.M - Operation Management and strategic Management

Xavier Institute of management
Bhubaneswar, Odisha, India
03-2013

P.G.D.E.M - Production and Management

IIPM
KANSBAHAL, Rourkela, India
07-2006

B.E (MECHANICAL) - Mechanical Enineering

GHITM
Puri, India
07-2005

+2 Science - Physics Chemistry Mathematics Biology

Government College
Rourkela, Odisha, India
07-2000

Matriculation - All Subjects

Ispat High School
Tensa, Sundargarh, Odisha
07-1998

Skills

Mechanical maintenance in Material handling, hydraulics & mechanical maintenance

Project Planning and Management

Maintenance

Monitoring

Proactive and Industrious

Team Management

Accomplishments

  • Karmveer Samman 2025(3 Times)
  • Kaizen Award.
  • I-Applauds. (20 Nos)
  • Topper in School and Engineering Career.
  • Active participant in National Supervisor Competition, State level Quiz Competition and National Seminar in IIPM, KANSBAHAL(ODISHA).

Affiliations

  • The AEE Membership Application: 141491.
  • The PMI Membership : 6797126.
  • First summer training has been taken in CTTC (Central tool room and training centre), BHUBANESWAR, doing AUTO CAD2002 & MECHANICAL WORK SHOP in the month of MAY-JUNE, 2003.
  • Second summer training has been taken in RSP (Rourkela Steel Plant), ROURKELA, in department of TRAFFIC & RAW MATERIAL DIVISION in the month of MAY-JUNE,2004

Certification

Certified energy manager, Toronto Canada By CIET- Canadian Institute (Under Process) for Energy Training with association of AEE (The association of energy engineers)

Computer Skill

MSDOS, WINDOS XP, Office Automation application (office-2000) & SAP.

Timeline

Manager/ JB-09

Grasim Industries Limited
07.2024 - Current

Manager

Grasim Industries Limited
04.2024 - 06.2024

Mechanical Maintenance Specialist/Project Engineer

AV Terrace Bay Inc.
01.2019 - 04.2024

Assistant Manager

Hirmi cement works
12.2014 - 01.2019

Manager (JB-09)

UltraTech Cements Limited, Unit: M/S Reddipalayam cement works, Hirmi Cement Works & AV Terrace Bay Inc Canada, HPF, GRD, Grasim Industries Limited
09.2006 - Current

Engineer/Senior Engineer

Reddipalayam cement works
09.2006 - 12.2014

MBA - General Management

Start Ford Carrer Institute
04.2001 -

P.G.D.M - Operation Management and strategic Management

Xavier Institute of management

P.G.D.E.M - Production and Management

IIPM

B.E (MECHANICAL) - Mechanical Enineering

GHITM

+2 Science - Physics Chemistry Mathematics Biology

Government College

Matriculation - All Subjects

Ispat High School
Subrat Kumar DasMechanical Engineering