Sudeep kumar
Deputy Manager- Machine Maintenance/PLC Automations
Bengaluru,KA
Summary
Professional with comprehensive background in overseeing machine maintenance and PLC /HMI /Scanner/ Vision Controll/ LAB View Programming. Proven track record in troubleshooting, preventive maintenance, and optimizing machinery performance. Strong focus on team collaboration and achieving high efficiency in operations. Reliable, adaptable, and skilled in ensuring safety standards and improving productivity.
Overview
19
19
years of professional experience
5
5
Certifications
3
3
Languages
Work History
Machine Maintenance Manager
Autoliv India Pvt Ltd
06.2016 - Current
- Conducted root cause analyses for recurring machinery problems, identifying solutions to prevent future occurrences.
- Coordinated emergency response efforts during unexpected machinery breakdowns, minimizing impact on production schedules and maximizing recovery times.
- Achieved high levels of customer satisfaction by maintaining equipment reliability and consistently meeting production deadlines.
- Developed comprehensive training materials to provide team members with the necessary skills and knowledge to maintain machines effectively.
- Evaluated new technology advancements in the industry, recommending strategic investments that improved overall plant efficiency.
- Maintained high safety standards by conducting regular equipment inspections and addressing potential hazards promptly.
- Oversaw vendor relationships for outsourced maintenance services, negotiating favorable pricing terms while maintaining quality workmanship standards.
- Mentored junior team members to develop their technical expertise and problem-solving abilities in handling machine maintenance tasks.
- Increased equipment lifespan by ensuring adherence to manufacturer guidelines for maintenance and repairs.
- Contributed to the development of the facility''s annual maintenance budget, ensuring adequate resources were allocated for necessary repairs and improvements.
- Championed energy-saving initiatives within the facility, resulting in reduced utility costs without sacrificing performance or safety standards.
- Optimized production output through close collaboration with production teams, streamlining communication processes, and identifying areas for improvement.
- Managed staff scheduling efficiently, ensuring adequate coverage during peak production periods while minimizing overtime expenses.
- Collaborated with engineering department on equipment upgrades, leading to increased productivity and reduced maintenance costs.
- Fostered strong interdepartmental relationships through open communication and collaboration to achieve common goals effectively.
- Streamlined documentation processes for work orders, parts requisitions, and incident reports to improve organization within the department drastically.
- Implemented inventory control system for spare parts and consumables, improving cost management and reducing waste.
- Enhanced machine efficiency by implementing preventive maintenance schedules and procedures.
- Established a culture of continuous improvement within the maintenance team by setting performance expectations and providing regular feedback on progress towards goals.
- Reduced downtime with timely troubleshooting, diagnosis, and repair of machinery issues.
- Coordinated preventative maintenance schedules, verifying equipment safety and function.
- Kept track of equipment, inventories, and system upgrades in order to prepare and present detailed reports to upper management.
- Observed guidelines, specifications, and detailed instructions to meet strict operational and maintenance regulations.
- Monitored employee work tasks while installing, aligning, and balancing new equipment for projects.
- Analyzed and identified equipment failure root causes and initiated correction actions.
- Scheduled and oversaw maintenance, repair and installation activities.
Maintenance Engineer
Honeywell Turbo Technologies Pvt Ltd
03.2012 - 05.2016
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
- Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
- Cleaned and lubricated parts to keep equipment operating at peak performance.
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Documented maintenance activities and confirmed compliance with relevant regulations.
- Reviewed technical documentation to complete equipment maintenance and repair.
Engineer
Gabriel India Pvt Ltd
06.2007 - 02.2012
- Optimized engineering processes by implementing innovative solutions and streamlining workflow.
- Investigated and corrected mechanical problems with machinery.
- Improved equipment reliability by implementing preventive and predictive maintenance programs.
- Dismantled defective machines and equipment and installed new or repaired parts.
- Diagnosed and resolved machine operation variations and equipment problems.
- Conducted thorough risk assessments before undertaking any maintenance activities to mitigate potential hazards effectively.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
Education
B-Tech in Electronics Engineering - Electronics
Bits
Pilani 04.2001 -
High School Diploma -
Karnataka Polytechnic Mangalore
Mangalore 04.2001 -
High School Diploma -
Shree Naryana Guru English Medium School
Mangalore 04.2001 -
Skills
Maintenance scheduling
Work order management
Predictive maintenance
Welding and fabrication
Lockout and tagout procedures
Equipment installation
Hydraulic systems
Electrical systems
Equipment troubleshooting
Pneumatic systems
Spare parts management
Budgeting and cost control
PLC programming- Simatic Manager/TIA portal/CX Programming/ GX works2
Team supervision
Accomplishments
- Internally Developed Retrofit Machine by revamping electrical Panel- Oct 2025
- Installation of new projects
- Installation of new lines without supplier support
- Team development
Certification
Certified machine safety expert-Level5- Pilz TUV Nord-
Timeline
Mitshubishi- Gx works2 - J2mecha
06-2025
Certified machine safety expert-Level5- Pilz TUV Nord-
02-2025
Omron Camera and NJ series PLC
08-2024
CX Programming- Omron Teck center
02-2023
TIA portal
02-2021
Machine Maintenance Manager
Autoliv India Pvt Ltd
06.2016 - Current
Maintenance Engineer
Honeywell Turbo Technologies Pvt Ltd
03.2012 - 05.2016
Engineer
Gabriel India Pvt Ltd
06.2007 - 02.2012
B-Tech in Electronics Engineering - Electronics
Bits
04.2001 -
High School Diploma -
Karnataka Polytechnic Mangalore
04.2001 -
High School Diploma -
Shree Naryana Guru English Medium School
04.2001 -