Sudhanshu Gupta
Ghaziabad
Summary
A Production Engineer with over [7] years of experience in optimizing manufacturing processes and enhancing production efficiency. Proficient in implementing lean manufacturing principles, Six Sigma methodologies, and advanced data analytics to drive continuous improvement. Demonstrated success in leading cross-functional teams, reducing operational costs, and improving product quality.Committed to integrating sustainable practices and innovative technologies to meet organizational goals, and exceed performance targets..
Overview
6
6
years of professional experience
Work History
Production Engineer
Mindarika
Manesar
01.2025 - Current
- Oversaw production process and prepared proper documentation for dispatch.
- Coordinated with suppliers to ensure timely delivery of components required for assembly operations.
- Compiled and submitted monthly and yearly reports.
- Raw material Availability, at line according to production plan.
- Daily Rejection analysis with Why-Why activity on line rejection.
- Inventory control and proper material management.
- Daily maintain FIFO, 5S, and discipline on the shop floor.
- Continuous improvement in process and product.
- Ensuring High productivity & optimum utilization of resources (Man & Machine).
- Handling monthly and yearly Inventories and maintain FIFO on shop floor.
- Planning for manpower and machine for achieving day-to-day targets.
Production Engineer
Motherson sumi Wiring India Ltd
Bhiwadi
12.2023 - 12.2024
- To maintain KPIs like FTR, rejection, throughput time, and skill evaluation.
- Ensuring that operating procedures, documents like Conveyor Management, Hourly check sheet, Buffer Check sheet, OJT and 4M records are maintained as per the requirements of audit.
- Responsible for Internal Audits like Sustenance and Safety Audits.
- Monitoring of production target as per through output time and Takt Time.
- Minimizing cost of product using, Lean Manufacturing system.
- Daily analysis of production plan v/s actual data Implementing Poke-Yoke to reduce in-house rejections.
- Manpower management and work distribution.
- Ensure 100% implementation on 5s on shop floor.
- Giving training to newly joined executives, operators, regarding the process, quality, and rejection control.
- Co-ordinate to various sections like PPC, Quality, Store, Purchase.
- Responsible for total operations with accountability for Production Targets, meeting Delivery Date Productivity, Quality, Manpower management.
- Review of rejection and rework on a daily basis.
- Review of Rejection & Rework on daily basis
PPC Officer
Polyplastics Industries india pvt ltd
Yamunanagar
11.2022 - 10.2023
- Manage production planning and scheduling for on time delivery
- Generate production Plan monthly, weekly & daily basis.
- Release of Planning to production department & Execute the Per day activity.
- Ensure dispatches as per Customer requirement & Review Plan V/s Actual.
- Responsible for inventory controlling & Maintain stock inventory level.
- Daily review of shortages and their follow up.
- Daily MIS meeting attend & critical items information to all departments.
- Generating various reports, tracking Materials activities.
- Transporter & Man Power Handling.
- Co-ordination of different departments.
- Proper Knowledge of Oracle Software.
- Review 5s in FG Store & Following the rule of FIFO
PPC Executive
Subros Ltd
Karsanpura
04.2019 - 09.2022
- Identify any delays in production and develop recovery plans to mitigate production bottlenecks.
- Ensure timely completion of production targets.Oversee manpower distribution and manage the work allocation across the team.
- Monthly making Inventory sheet.
- Daily scheduling plan/ adjustment backlog
- Review of Shortages.
- Monthly scheduling & tentative requirements to Vendors.
- Regular monitoring of inventory level and planning for minimum inventory possible.
- Ensuring supplies timely.
- Responsible for updating new Parts stock arrival for allocation.
- Knowledge of Supplier & Vendor reconciliation.
- Bill Clearing (Job Work, Transport & Purchase bills.)
- Good knowledge of incoming & outgoing goods.
- Manage inventory, including child parts, finished goods, and year-end inventory control.
- Prepared production reports and maintained check sheets
- Worked on achieving target P.Q.C.D.S.M.E
- Prepared production plans and monitored inventory
- Conducted rejection analysis and implemented countermeasures.
Education
B.Tech - Mechanical Engineering
RGITM
01-2020
Polytechnic in Mechanical -
Gov. Polytechnic Srinagar ( Pauri Gharwal)
Uttarakhand01-2017
High School Diploma -
Uttarakhand Board
UttarakhandSkills
- Lean manufacturing
- Production process management
- Inventory control
- Root cause analysis
- Supplier coordination
- 5S implementation
- Manpower planning
- Problem solving
- Production planning
- Manufacturing processes
- Operator training
- Waste reduction
- Training and mentoring
- Assembly line management
- 5S methodology
- Capacity planning
- Continuous improvement
- Ability to work in Pressure
Always active and full of energy
Accomplishments
- Layout change of the assembly area to improve 5S, productivity, quality, and safety; sending plating parts directly to the store to save space and aid quality, and part mixing inventory control
- Sending plating parts directly to the store to save space and aid quality, part mixing, and inventory control
- 4-man power reduced by installing a laser cutting machine in the assembly area
Languages
Hindi
First Language
English
Proficient (C2)
C2
Punjabi
Intermediate (B1)
B1
TRAINING PROGRAMS ATTENDED
• 5S.
• 7 QC Tools
• TPM
• PST
• KAIZEN
• 4M
Timeline
Production Engineer
Mindarika
01.2025 - Current
Production Engineer
Motherson sumi Wiring India Ltd
12.2023 - 12.2024
PPC Officer
Polyplastics Industries india pvt ltd
11.2022 - 10.2023
PPC Executive
Subros Ltd
04.2019 - 09.2022
B.Tech - Mechanical Engineering
RGITM
Polytechnic in Mechanical -
Gov. Polytechnic Srinagar ( Pauri Gharwal)
High School Diploma -
Uttarakhand Board