Sudhanshu Singh
Gurgaon
Summary
Results-driven Maintenance Professional with extensive experience in task delegation, maintenance scheduling, and team oversight, ensuring adherence to safety standards under OSHMS. Recognized for delivering high-quality performance and reliability through advanced expertise in equipment maintenance and repairs. Proven ability to lead teams effectively while optimizing operational efficiency. Seeking to leverage skills in a dynamic environment focused on continuous improvement.
Overview
17
17
years of professional experience
Work History
Safety Manager
Honda Motorcycle and Scooters India Pvt. Ltd.
Gurgaon
07.2024 - Current
- Maintained records of inspection findings, hazard assessments, and corrective actions taken.
- Performed risk assessments prior to any changes in operations or equipment modifications.
- Inspected specified areas to verify presence of fire prevention equipment, safety equipment and first-aid supplies.
- Led teams of risk management and operational personnel in development of hazard analyses and risk assessments.
- Participated in business safety committee meetings and health and safety audits.
- Trained new employees in proper safety procedures to minimize accidents with proper behaviors.
- Investigated accidents to identify causes and prevent future incidences.
- Inspected company buildings and job sites to identify possible hazardous conditions and immediately remedied these issues with corrective actions.
- Organized fire drills on a regular basis to verify preparedness for emergencies.
- Collaborated with management teams to develop strategies that promote safe work practices.
- Inspected facilities regularly for compliance with OSHA standards.
Sec. Mgr - Paint Maintenance and Paint Engineering
Honda Motor Cycles & Scooter India Pvt
Ahmedabad
06.2019 - 06.2024
- Directed section activities, integrating SAP processes with technical workflows.
- Preventive maintenance planning and scheduling.
- Team collaboration across multiple, cross-functional areas.
- Mentorship, coaching, and team building for peers, and junior personnel.
- Parts and supply ordering and inventory management.
- Cost control and continuous process improvement.
- Paint process (ACED, ETP, CO2 system, conveyor, pumps, fire and safety coordinator).
- Led die casting department's auditing process at Bakka Global.
- Bukai (Inter Plants) is in charge of the Plant Engineering Division.
- Oversaw audit operations internally and externally across organizations such as E&Y and SnB while ensuring adherence to quality management systems like TUV ISO.
- Conducted performance reviews for team members.
- Provided leadership during times of organizational change or crisis situations.
Maintenance Senior Engineer
Honda Motor Cycles & Scooter India Pvt
Bangalore
01.2013 - 01.2019
- Worked as MAINTENANCE SENIOR EXECUTIVE for Frame Maintenance, ISO 9001 quality coordinator and store in-charge for material management and procurement.
- Supervised maintenance crafts on numerous preventive projects and reactive repairs.
- Fire and Safety global explosion verification coordinator from Maintenance department.
- Gained ISO: 9001:2015 quality auditors’ certification, accredited by TUV: SUD South Asia Pvt Ltd. -2018.
- Gained training and experience with vibration measurement and laser belt alignment equipment.
- Responsible for Material procurement and management.
- Gained ISO: 9001 QMS quality management system certification, accredited by TUV: SUD South Asia Pvt Ltd. -2016.
- Provided logistical support to enhance efficiency of operating department.
- Developed a strong working knowledge of pumps, blowers, hydraulic systems and pneumatic systems.
- Coordinated the repair and improvement of all paint shop equipment’s and related systems including: pumps, conveyors, Kawasaki robots, ovens, gas trains and main 2wheelers assembly machines.
- Administered the maintenance and improvement of the heat exchanger and ovens related systems.
- Insured the continuous implementation of a preventive maintenance program including the planning and coordination of major scheduled maintenance outages.
- Led projects for SAP PM Implementation and Inventory reduction by 30%.
- Managed successfully the development of SAP-PM for maintenance department at HMSI, Bangalore.
- Ensured all logical parameters to incorporate in SAP as practical phenomenon in maintenance in terms of documents and working procedure.
- Responsible for safety, productivity and project management.
- Customized spare management process for enhancing accountability of available spares with integration and more visualization to encounter easy flow of material in breakdown & PM process.
- Planned and implemented an effective process to reduce cost associated with material management through vertical storage (KARDEX) Malaysia.
- Reduced the cost associated with spare parts storage space reduction and inventory reduction over 40% in 8 months for the Maintenance store (Assembly, Paint, Weld and Press).
- Saving results in INR 20 million by 1 year from 100 million to 80 million.
Project Coordinator
Honda Motor Cycles & Scooter India Pvt
Bangalore
01.2012 - 01.2013
- Successfully coordinated and handled HMSI 3rd Factory Project in Bangalore.
- Manufacturing plant commissioning coordinator for frame maintenance for Paint, Assembly and weld/press.
- Preparation of DAP, MOM, Specifications and finalization with maker and production/user for new machines purchasing through Pre-inspection at maker end and commissioning inspection at factory.
- Machine Inspection of Assembly machines in project time.
- Installation and commissioning of all Precision Assembly Equipment’s, hydraulic presses & spm’s.
- Involved in the installation of Overhead and Floor Conveyors.
- Involved in the installation of Paint Shop Equipment’s like: - Painting Robots, Overhead Conveyors, Floor Conveyors, Painting line PT, ED, Ovens, Gas Train etc., and Paint Shop Fire and Safety Coordinator.
- Booth balancing, ASU, PT/ED, etc.
- Machine Inspection of EOT Crane and Scrap Conveyor in project time.
- Installation and commissioning of Mechanical and Hydraulic Presses.
- Installation of scrap Conveyor and EOT Crane.
Maintenance ASSSTANT Executive
Honda Motor Cycles & Scooter India Pvt
Gurugram
01.2009 - 01.2012
- Working as a Maintenance Assistant Executive for Frame Maintenance in M/s. Honda Motor cycles India Pvt Ltd., taking care of shift with Paint shop Ed lines, Pneumatic/Hydraulic cylinders and pumps, Circulation pumps, Diaphragm pumps, Robot Maintenance, Conveyor Maintenance break-down in shop floor.
- Successfully implemented online portal software for maintenance data record.
- Responsible for department monthly EER reports, MSQCD and Overall documentation, responsible for shift manpower handling, PDCA and MSQCD adherence with technical approach to achieve full PM target with Planned MTTR/MTBF/RFI.
- Provides training for new trainees for shop floor equipment’s, Pneumatic and Hydraulic system.
- Led projects for Paint carrier maintenance and continuous improvement.
- Managed over 25 union employees at HMSI mother plant, Manesar, Haryana.
- Ensured sufficient parts, on-hand materials and manpower were available to perform work daily.
- Responsible for safety, productivity, and project management.
- Customized process enhancing accountability of available supplies with integration and teaching/mentoring of accounting methods and techniques for production operation, and inventory record keeping processes.
- Planned and implemented an effective process to reduce cost associated with service paint conveyor carrier unit performance with foreign (NKC), end of train device.
- Reduced the cost associated with foreign conveyor carrier by over 50% in 3 months for the. Saving results in 2 million annually.
Industrial TRAINING
HVAL HEAVY VEHICLE AXLE LIMITED
Jamshedpur
06.2008 - 06.2008
- Company Overview: a subsidiary of TATA MOTORS
- Attended Industrial training in HVAL (Heavy Vehicle Axle Limited) on a project titled, “Implementation of Differential Cage and Establishment of New Setting Line by Bosch”.
- During training, understood the assembly process of differential cage consisting of Crown wheel and pinion.
- A subsidiary of TATA MOTORS
Education
IQA 9001:2008, 2015 Certification -
TUV; SUD
Germany12.2017
AMIE - Mech Eng. section A
D.E.I. DEEMED UNIVERSITY
AMIE KOLKATA06-2013
Diploma In Automobile Engineering - Automobile Engineering
D.E.I. DEEMED UNIVERSITY
Agra, U.P, India05-2009
Physics, Chemistry, Bio, Computer
R.B.I COLLEGE
Agra, U.P, India06-2006
Skills
- SAP-PM and MM
- MS Office, Power BI, Outlook
- Windows, Internet browser
- Project management
- Safety inspections
- Global Risk Assessor
- Preventive maintenance
- Fire safety
- Safety audits
- Knowledgeable in [safety standard]
- Machinery safety
- Hazard identification
- Implementing policies
- Project coordination
Accomplishments
- Successfully implemented TUV certification being as a Dept. ISO coordinator along with HMSI 3rd Factory, Jan-2016.
- Successfully implemented SAP-PM module in Department being as SAP dept. project leader, Dec-2015.
- 28th Asia Oceana Fire & Safety explosion verification coordinated successfully in HMSI Bangalore, Nov-2014.
- 10th Asia Oceana Technology Meet winner in HMSI India represented HMSI in Honda Vietnam (HVN), Sep-2014.
- 20th Asia Oceana Fire and safety verification audit successfully done in Thai Honda Manufacturing Ltd., Thailand, Sep-2013.
Disclaimer
I hereby declare that all the particulars furnished in this resume are true to the best of my knowledge and belief. Also, I swear, in the event of any detail found being guilty, my candidature is liable to be rejected.
Languages
Hindi
First Language
English
Proficient (C2)
C2
Kannada
Intermediate (B1)
B1
Japanese
Beginner
A1
Timeline
Safety Manager
Honda Motorcycle and Scooters India Pvt. Ltd.
07.2024 - Current
Sec. Mgr - Paint Maintenance and Paint Engineering
Honda Motor Cycles & Scooter India Pvt
06.2019 - 06.2024
Maintenance Senior Engineer
Honda Motor Cycles & Scooter India Pvt
01.2013 - 01.2019
Project Coordinator
Honda Motor Cycles & Scooter India Pvt
01.2012 - 01.2013
Maintenance ASSSTANT Executive
Honda Motor Cycles & Scooter India Pvt
01.2009 - 01.2012
Industrial TRAINING
HVAL HEAVY VEHICLE AXLE LIMITED
06.2008 - 06.2008
IQA 9001:2008, 2015 Certification -
TUV; SUD
AMIE - Mech Eng. section A
D.E.I. DEEMED UNIVERSITY
Diploma In Automobile Engineering - Automobile Engineering
D.E.I. DEEMED UNIVERSITY
Physics, Chemistry, Bio, Computer
R.B.I COLLEGE
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