Sudhanshu Singhal
Lead Metallurgist
Gurgaon
Summary
Results-driven Lead Metallurgist and Corrosion Specialist with over 17 years of expertise in the refining, petrochemical, and process technology sectors. Proficient in corrosion engineering, material selection, failure analysis, asset integrity, and reliability management, with a proven track record of leading cross-functional teams and executing complex turnaround projects. Successfully implemented corrosion mitigation strategies for global operations while navigating industry codes such as API, ASME, NACE, and ASTM. Committed to leveraging extensive technical knowledge and leadership skills in a senior engineering or integrity assurance role to drive impactful solutions.
Overview
17
17
years of professional experience
6
6
Certifications
2
2
Languages
Work History
Lead Metallurgist
Honeywell UOP India Pvt Ltd
06.2021 - Current
- Spearheading material selection for various UOP process technologies, including renewables, hydroprocessing, aromatics, and gas processing for global projects. Delivering customer support for corrosion queries, metallurgical assessments, and failure investigations. Actively engaged in preparing corrosion control philosophies, MSDs, and CRA evaluations for upstream/downstream applications. Collaborating with process and mechanical teams for critical documentation review and risk mitigation strategies.
Static Reliability Head – Fuel Section
Reliance Industries Ltd
06.2019 - 05.2021
- Managed reliability and integrity of critical units like Crude, FCCU, CFP, and Coker. Selected under RIL’s CAP Leadership Program; led high-impact projects on inventory reduction and carbon nanotube production. Championed large-scale inspection projects using advanced NDE methods and digital analytics for crude heaters and flare systems.
Lead Reliability Static Engineer – CES
Reliance Industries Ltd
07.2008 - 06.2019
- Oversaw integrity of LAB, Aromatics, Polyester, CPP, and Offsite units. Led a 14-member inspection and NDT team for over 15 successful turnarounds. Conducted extensive corrosion assessments, developed PIAM manuals, and executed over 50 tank inspections. Pioneered reactor modification and HF piping reliability enhancement projects with significant cost and safety outcomes.
Education
B.Tech - Metallurgical and Materials Engineering
IIT Roorkee
05.2008
Skills
Corrosion Engineering & Mitigation Strategies Material Selection Reports (MSR) & Diagrams (MSD) Corrosion Loop Design & Analysis Failure Investigation & Root Cause Analysis (RCA) API 510 / 570 / 579 / 653 Compliance & NDE Techniques Turnaround Planning & Execution Asset Integrity Management & Risk-Based Inspection Maintenance and Reliability Team Leadership, Mentorship & Training
Certification
API 510 – Pressure Vessel Inspection
Affiliations
- Secretary, ASME PVP Track – IMECE’25 Conference
- Winner – Intra-Site Six Sigma Competition (RIL)
- Cricket Team Captain – Reliance PMD Department
Timeline
Lead Metallurgist
Honeywell UOP India Pvt Ltd
06.2021 - Current
Static Reliability Head – Fuel Section
Reliance Industries Ltd
06.2019 - 05.2021
Lead Reliability Static Engineer – CES
Reliance Industries Ltd
07.2008 - 06.2019
B.Tech - Metallurgical and Materials Engineering
IIT Roorkee
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