Cricket,reading
Sudhanshu Subodh Sulabh
Instrumentation Engineer
VIZIANAGARAM,AP
Work Preference
Summary
Relevant 13 years of experience as in Instrument and Automation field of Formulation, API pharmaceutical, Chemical & gas Automation industries. Looking for better career prospects, professional growth.
Overview
3
3
Languages
14
14
years of professional experience
Work History
Sr. Executive- Instrumentation (Projects)
Auroactive Pharma Private Limited
08.2024 - Current
- To prepare annual budgets (Opex and Capex) and ensuring compliance against the same.
- Preparation of estimate, project timelines and execution with accuracy.
- Responsible for up gradation of the Electrical & Instrumentation part of plant.
- Ensuring efficient running of all Electrical switchgears & field instruments as per design parameters.
- Mobilize resources for day to day Electrical & Instrumentation maintenance activities and breakdown activities with safety and power consumption report monitoring.
- Ensure upkeep of Electrical & Instrumentation systems in the plant through preventive, predictive and breakdown maintenance systems.
- Compliance to other organizational and legal requirements as applicable to the job.
- Ensures that all the works done are in accordance with the approved construction drawings, contract documents, project specifications, and all applicable standards.
- Coordination with procurement team & vendors
- The System include fully DCS system of Siemens PCS 7
- Procurement of Spares & for Plant Maintenance in ERP.
- (100% Subsidiary Aurobindo pharma)
- Location: Sancham (AP)
- Company: API
Engineer – Instrumentation
Seya Industries Limited
03.2018 - 05.2024
- Involved in planning and implementing additional control loops as per site Requirements.
- Reporting periodically to Manager: preparing Preventive, Breakdown maintenance and Shutdown reports, also preparing check list, calibration and data validation reports of instrument.
- Ensure Spares balance and inventory control for all instruments spare parts.
- Instrumentation & Electrical Maintenance of all plant and utility equipment including PLCs and process Equipment.
- Operation, Maintenance, Fault Analysis & troubleshooting communication between PLC, SCADA, VFD’s and RTU’s based equipments / Machines / Plant and Central Control system also.
- Managing a team of workmen and guiding them to address and resolve performance bottlenecks along with imparting in house training.
- 7 . Involved in the projects and execution of trial run of system also go through loop checking and Check Instrument According to P&ID, Hook Diagram, PLC IO list and , SCADA Instrument Datasheet also calibration sheet of all type of process instrument.
- Successfully completed and Involve in installation and commissioning of 3-3 DCBH Plant (Dye Intermediate) and PNA Plant.
- This system includes SCHNEIDER SCADA System, Hot Standy Schneider Quantum PLC, Servers & client PCs.
- Successfully completed and involve in installation and commissioning of HYDROGEN Gas Plant. This system includes SCHNEIDER SCADA System, Hot Standy Schneider Quantum PLC, Servers & client PCs.
- Installation, Commissioning and maintenance of ally type of process instrument Such as pneumatic control valves(Samson,Dembla,Fisher,etc.), Analyzers: Conductivity, PH, hydrogen, Oxygen. (Flexa, ABB, Honeywell, etc.), Flowmeters, (electromagnetic, Coriolis, vortex, etc.,) of ABB, Kronhe Marshal, Rosemount, Endress & Hauser, Yokogawa., transmitters PT, LT, DPT (Emerson Rosemount, Endress & Hauser, ABB, Yokogawa, etc.), weighing system –load cell type includes Canister, shear beam, Temperature Gauges, Temperature Indicators/Scanners, Pressure / Vacuum Gauges, Variable flow meter, Solenoid Valves, Actuators, Weight Indicators with load cell.
- Familiar with calibration instrument such as HART calibrator 475 communicator.
- (Chemical, Gas, Dye intermediates)
- Location: Boisar (MH)
- Company: Organic Chemical & Dye intermediates
Electronics Engineer
Consolidated Fabrics Limited
08.2015 - 02.2018
- Handling of all types of automation work related to Drives.
- Working with testing & Automation of 2000 KVA CUMMINS make D.G set.
- To work for effective modifications whenever required.
- To maintain record of electrical & electronics spares in Dept.
- To prepare preventive maintenance job list.
- Handling of all types of drives (Danfoss, Scheinder, and Yokogawa.)
- Picanol – Omni plus, Omni plus 800, Gammax, Optimax, (Normal and Wider Width) Looms.
- Benninger Sizing, Jupiter Sizing, Karl Mayer Sizing.
- Benninger Direct Warping, Karl Mayer Direct Warping.
- Vamatex Sectional Warping, Gamatex Sectional Warping. Conveyors, Folding m/c.
- Auto Drawing Delta M/C, Spaleck M/C
- (Textile Industry)
- Location: Solitude (Mauritius)
- Company: Textile Industry
Electronics Engineer
Mandhana Industries Limited
07.2012 - 06.2015
- Commissioning, testing , troubleshooting & installation with PLCs, HMIs, SCADA, VFD’s and various duties related to Industrial Automation and Control.
- Working with automated instruments other than PLCs; i.e. flow meters, pressure transmitter, RTD, Thermocouple, Control Valves, level sensors, temperature controllers, hydraulics and pneumatics.
- (Textile Industry)
- Location: Boisar
- Company: Textile Industry
Education
BE - Electronics and Telecommunication
NMU
12th Science - undefined
Maharashtra Board
Skills
Preventive & corrective maintenance
Project documentation
Commissioning
Installation
Loop Checking
PLC
AC Motor Drive’s
SCADA
HMI
Troubleshooting
RTU’s
Calibration
Transmitters
Process Control (Instrument)
MS office
Safety Awareness
ERP
Profile Summary
- 1. Expertise of Documentation i.e. Qualification as per GMP & 21 CFR Part 11 , PLC validation , periodic review of Computer system validation ( CSV).
- 2. Implementation EMS and BMS system to Control of area environment such as Temperature , humidity and pressure and monitor & historical logging ( Good manufacturing practice) .
- 3. Handled user management and backup management activities for PLC, HMI, SCADA and IPC based System.
- 4. Good knowledge of of 21 CFR Part 11 Compliance (Electronics record and electronics signature) and GAMP5.
- 5. Experience in project implementation as per Current regulatory requirements..
- 6. Good knowledge of VFD’s commissioning (Siemens, Schneider, etc.).
- 7. Good Knowledge of graphical design on Siemens HMI/Touch Screens using WinCC Flexible.
- 8. Experience in preparation and handling of documentation and drawings such as P&ID, Instrument index, I/O list, Control philosophy, Cable Schedule, Cable route index, JB Schedule, BOM, Cause and Effect, ILD, PFD, Loop, Cable tray and trench Layout, Loop drawings, Hook-up drawings, Wiring Drawings, Inter-connection schedule, Instrument datasheets and Earthing layout.
- 9. Experience in Instrumentation and Electrical related maintenance for all equipment such as Reactors, Centrifuges, ANFDs, Vessels, Pumps, Heat Exchanger, Scrubber, Etc.
- 10.Calibration and Maintenance of all type of process instrument such as control valve (SMART & NON SMART), transmitter (SMART & NON SMART), load cell indicator’s, switches, analyzer, PT, LT, TT, DPT, FT, pH, Conductivity, Density, etc.
- 12..Good knowledge of studying Electrical drawing, Process and Industrial drawing (P&ID) and Hook-up drawing.
- 13. Experience in project during installation, loop checking and calibration of instruments, pre-commissioning, and process Commissioning and trial run of system.
- 14.Experience in Configuration and troubleshooting between PLC, SCADA, HMI, VFD, RTU’s and other device through Profibus / Ethernet communication.
Interests
Timeline
Sr. Executive- Instrumentation (Projects)
Auroactive Pharma Private Limited
08.2024 - Current
Engineer – Instrumentation
Seya Industries Limited
03.2018 - 05.2024
Electronics Engineer
Consolidated Fabrics Limited
08.2015 - 02.2018
Electronics Engineer
Mandhana Industries Limited
07.2012 - 06.2015
12th Science - undefined
Maharashtra Board
BE - Electronics and Telecommunication
NMU