Sudhir Kumar Singh
Sr Manager Maintenance
Roorkee
Summary
A dedicated technical professional with 25+ years of experience in Maintenance, Projects and Operation with a reputed organizations in fully Automatic Manufacturing Industry. Looking forward for leadership role in Plant Operation and Project Proficient Project Engineer with 10 years of experience driving over 4 projects to completion. Skilled in overseeing technical staff and checking that projects are completed on schedule, within budget, and according to specifications.
Overview
20
20
years of professional experience
17
17
years of post-secondary education
Work History
Project Engineer / Maintenance Engineer (Control)
Samtel Color Ltd.
09.2004 - 08.2007
- Dismantling colour picture tube manufacturing equipment of Back-End section from Mitsubishi Electric Company, Japan
- Provided technical expertise throughout all phases of the project, ensuring accurate execution of designs and specifications.
- Monitored installation of materials and equipment for compliance with drawings and specifications.
- Maintained records for each project and engineering discipline.
- Completed construction tasks while providing safe working conditions, staying on budget and meeting project deadlines.
- Managing the erection & commissioning of Aging, SE-2 Seasoning, HVS-Rework, Re-Aging and LT power distribution (Back End) of the plant having highly automated high speed production equipment as the Section In-charge
- Administering the overhaul, repairs and modification of old equipment during installation to suit Product Size & Index time
- Handing the installation, levelling, alignment & fixing of equipment as per final layout
- Preparing the BOQ, layout and later execution work at site
- Commissioning the equipment and member of index reduction team from 15.5 Sec to 9.5sec
- Programming and troubleshooting various types Robots such as MELFA (Mitsubishi) & Yamaha (Singapore) and Mitsubishi PLC (A series, Q-series and FX-series)
- Troubleshooting of Pneumatic system, Servo System–Mitsubishi, VFD, AVR,UPS,HMI etc
- Repairing and maintaining high voltage transformers 100 KV (Induction) and 80 KV DC
- I have completed Six Sigma Green belt project and done expansion for SE-2 seasoning process to overcome the Yield of SE-2 seasoning
- Saved INR10 Lakhs in capital expenditure for Connectors of Aging Hangers by procuring the material directly from OEM
- Increased the speed of Machine of Back-End by cutting down various waiting times of Gantry resulted in ramp up of production.
Deputy Engineer (Maintenance Department)
Moser Baer Ltd.
04.2000 - 08.2004
- Analysing and rectifying the breakdowns related to electronics, electrical, mechanical and pneumatic and Hydraulics system of machine
- Working on AC servo drive (NSK & INFRANOR) and Robotic pick & place arm
- Handling the machine automation with Siemens PLC S7-300 through Profibus, MPI interface and OP-7 and machine modification in S7 -300 PLC
- Managing Sputtering system for fine layer of Silver on CD-R with help of Electric magnetic field with High DC in fine vacuum chamber
- Programming the controller WEST & Eurotherm
- Conducting the calibration of transmitter, control valves and transducer like pressure and temperature
- Working on air compressor, chips conveying system and various types of control loops -like pressure, temp & vacuum
- In the year of 2004 I have selected for best module In charge of the month.
- Reviewed design specifications meticulously, identifying areas for improvement or modification while adhering to strict industry guidelines.
- Spearheaded process improvements that led to increased productivity and reduced project costs.
Sr Manager- Manufacturing
V Guard industries pvt ltd
4 2020
- Leading and managing overall Maintenance operation with view to ensure timely accomplishment of Production targets by providing more than 99% availability of equipment’s in plant
- Administering installation, testing & commissioning of fan projects for quality and improvement of fan plant
- Leading implementation of VGMEA system for Asset care and OSE function
- Leading implementation of EHS certification for Plant as unit MR.
- To ensure 100% compliance of PM analysis of repetitive B/D and according to PM plan upgradation
- We have achieved zero LTI from last 3 years by doing 100%machine guarding and maintaining by our own maintenance team in effective way
- We are maintaining energy cost optimally via Power logger and PLC running information through our own online monitoring system.
Manager- Manufacturing
Luminous power technologies pvt ltd
11.2013 - 03.2020
- Responsible for paint shop and feeder shop manufacturing and delivery SFG’s to assly lines for further processing
- Leading and managing overall Maintenance operation with view to ensure timely accomplishment of Production targets by providing more than 99% availability of equipment’s both in celling fan and wiring devices section
- Administering installation, testing & commissioning of ceiling fan projects and Wiring devices shifting projects
- Also continued maintenance of wiring devices, Fan manufacturing & Sheet metal sections equipment’s and support in SCM as and when required
- Leading implementation of Schneider Performance system for maintenance function
- Leading implementation of Zed Cluster of CII initiative for zero defects
- To ensure 100% compliance of PM analysis of repetitive B/D and according to PM plan upgradation
- We have achieved zero LTI from last 5 years by doing 100%machine guarding and maintaining by our own maintenance team in effective way
- We have reduced energy cost by more than 20% in Ceiling fan area by applying ZED cluster initiatives and Energy Management.
Manager- Production
Schneider Electric Infra Structure ltd
09.2007 - 10.2013
- Responsible for Ontime supply of build core assembly to CCA shop and hence also providing 100% lamination from procurement to final dispatch to Core coil Assly section
- Selecting the machinery and finalizing the material specifications
- Managing the release of purchaser orders, procuring material along with following up with the vendors
- Administering installation, testing and commissioning of machines, compressors, motors, EOT cranes, coil winding machines, core cutting plant with highly automated core cutting machines imported from ASTRONIC Switzerland, Core Slitting machines and required Utilities
- Implemented TPM in the new core cutting plant and trained new team members
- Replaced capacitive proximity sensors with Inductive sensor of low range and saved 1 month lead time
- Replaced optical sensor to reduce the breakdown time of 45 days and improved the reliability of machine
- Appreciation for extra revenue generation from Alstom Grid by timely managing both internal customer and external opportunity management
- Reduced core losses by 7% by providing step-lap laminations.
- Accomplished multiple tasks within established timeframes.
- Enhanced customer satisfaction by resolving disputes promptly, maintaining open lines of communication, and ensuring high-quality service delivery.
- Developed and maintained relationships with customers and suppliers through account development.
- Managed budgets effectively, ensuring optimal financial performance while investing in necessary resources for business growth.
- Mentored junior team members for career advancement, fostering a pipeline of future leaders within the organization.
Education
High School Diploma -
UPBTE Ballia U.P
Ballia UP India 07.1991 - 06.1994
Associate of Applied Science - Electronics &Communication Engineering
Institution of Engineers (India)
Kolkata 01.1997 - 12.2006
Post Graduate - Energy management and Climate Action
Thapar Inst of Engg.
Patiala, India 09.2022 - 07.2024
MBA - Business Administration And Management
Narsee Monjee Institute of Management
Mumbai 07.2022 - 06.2024
Skills
Project Management
People Management
Team Collaboration and Leadership
Analytical Thinking
Project Scoping
Engineering
Root Cause Analysis
Health and safety compliance
Asset Management
Corrective Action Planning
Field support
Continuous Improvement
Resource Allocation
Process Improvement
Environmental awareness
Budget Development
Multitasking Abilities
Adaptability and Flexibility
Cost Estimates
Preferablelocation
Anywhere in India/ Abroad
Salarydrawn
27 Lacs PA
Training
- Certified Lead Auditor of Energy management system ISO-50001:2011
- Lead Auditor of IS0 14001:2015
- Zed Cluster, Lean Manufacturing, TPM, DRVME and Container Logistic in Manufacturing
- Six sigma green belt with Lean
- Basic Hydraulics Training from Yuken India Bangalore
- SMC Pneumatics
- PLC programming in LMODSOFT (Modicon-Micro) & Mitsubishi
Personal Information
- Expected Salary: Negotiable
- Notice Period: 3 Month
- Date of Birth: 07/01/72
Timeline
Post Graduate - Energy management and Climate Action
Thapar Inst of Engg.
09.2022 - 07.2024
MBA - Business Administration And Management
Narsee Monjee Institute of Management
07.2022 - 06.2024
Manager- Manufacturing
Luminous power technologies pvt ltd
11.2013 - 03.2020
Manager- Production
Schneider Electric Infra Structure ltd
09.2007 - 10.2013
Project Engineer / Maintenance Engineer (Control)
Samtel Color Ltd.
09.2004 - 08.2007
Deputy Engineer (Maintenance Department)
Moser Baer Ltd.
04.2000 - 08.2004
Associate of Applied Science - Electronics &Communication Engineering
Institution of Engineers (India)
01.1997 - 12.2006
High School Diploma -
UPBTE Ballia U.P
07.1991 - 06.1994
Sr Manager- Manufacturing
V Guard industries pvt ltd
4 2020
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