Summary
Overview
Work History
Education
Skills
Accomplishments
Additional Information
Timeline
Generic
SUDHIR VYAS

SUDHIR VYAS

Electronics Engineer
Nagpur

Summary

Versatile Hand-on 28-year experience in projects and maintenance in electrical & Instrumentation specializing in diagnostics, repair & preventive maintenance. Focused on using extensive E&I Knowledge to complete each job safely and efficiently. Excellent knowledge specification and standard, P&ID, and instrument/electrical designing & executions.

Overview

28
28
years of professional experience
4
4
years of post-secondary education

Work History

General Manager- Plant Electrical

Eshan Minerals Pvt. Ltd
Nagpur Wani
09.2022 - Current

Attend organizational and development meeting with MD & Director- Level management. Schedule & plan various project activity, coordination, procurements of material and manpower managing through their completion

Recruitment and manage E&I team members, delegating tasks association with maintenance and ongoing projects.

Serve as the sole E&I responsible for UPS, SMF Battery field Instruments like pressure flow & temperature transmitter, ABB AC Drive working under different configuration. HT Line 11 KV/ 33 KV systems, 2.5 MVA x 3 Transformer with indoor substation Honeywell PLC Master Logic 200.

MSEDCL Liaoning & coordination with Electrical executives.

Electrical HOD

Shilpa Steel & Power Limited
01.2019 - 03.2022
  • Erection & commissioning of M/s Nedschroef Cold Forming Machine, Switzer Tapping
  • Machine, OMC Assembly Machine, Heat Treatment, Annealing Machine & Electroplating Machine
  • Troubleshooting & Maintenance of Bentley Turbo Supervisory Instrument control automation system
  • In-house repairing of faulty instruments
  • In-house modification where ever required using available in-house resources
  • Identifying areas of obstruction/breakdowns by conducting failure analysis and taking steps to rectify the same
  • Field instruments calibration & testing (All types of Transmitters, Gauges, Switches, Control valves & SOV’s)
  • Spares Management
  • Maintaining Spares & Inventory to ensure operational
  • Availability of equipment’s / machines
  • Domestic Vendor development for material procurement
  • Daily site activities monitoring & Manpower handling
  • IATF & ISO documentation
  • AGM C&I, 2x43, 1x25& 1x12 MW

Assistant General Manager

Action Ispat & Power Limited
Jharsuguda
11.2014 - 08.2016
  • 2x43, 1x25& 1x12 MW Power Projects
  • HOD Automation Control & Instrumentation Power Plant
  • (BTG Commissioning & Maintenance)
  • Co-ordination with Commissioning & Execution of C&I field instrument activities of
  • CFBC Boiler along with auxiliaries like ID Fan, FD Fan, PA Fan, ESP, APH, etc
  • C&I Pre-Commissioning & Commissioning & Maintenance activities of BTG DCS system
  • Yokogawa DCS charging, I/O’s & logic testing
  • Testing, Modifying & implementing new logics for Trail run & commissioning ofBTG equipment’s / systems as required
  • C&I Maintenance of BTG C&I field instruments for O/M Readiness
  • Planning & execution of Preventive maintenance, Shutdown & Breakdown jobs for Boiler, Firing station Oil Guns & Igniters, Dampers, Fans & etc
  • Troubleshooting & Maintenance of Bentley Turbo Supervisory Instrument control automation system
  • In-house repairing of faulty instruments
  • In-house modification where ever required using available in-house resources
  • Identifying areas of obstruction/breakdowns by conducting failure analysis and taking steps to rectify the same
  • Field instruments calibration & testing (All types of Transmitters, Gauges,Switches, Control valves & SOV’s)
  • Spares Management
  • Maintaining Spares & Inventory to ensure operational availability of equipment’s / machines
  • Domestic Vendor development for material procurement
  • Daily site activities monitoring & Manpower handling.

Lead Engineer E&I

HOD, Lauren Jyoti Projects Limited
Nokh
10.2012 - 04.2013
  • 50 MW Solar Thermal Power Projects,
  • HTF Vessel Electrical & Instrumentation
  • Power blocks all Instrumentation & commissioning
  • Heat Exchanger Instrumentation & commissioning
  • Installation of Sun sensor & inclinometer & commissioning
  • Adept at Project planning, monitoring, servicing, testing and maintenance
  • Allen Bradley RS logix Series DCS system
  • Calibration and testing of field equipment’s, feeders, transmitters, actuators, switches, analyzers, & converters
  • Experience in Maintenance, Modification & Troubleshooting of Instrumentation and
  • Plant automation products like DCS, SCADA, PLC, HMI, & Analyzers
  • Bentley Turbo Supervisory Instrument control automation system
  • Maintenance, Calibration of different Field Instruments & Control devices i.e
  • Control Valves, Transmitters, Converters, Switches, Gauges Vibration probes, IGV’s, etc used for Boilers for Turbines
  • ABB VFD ACS-800 Drive & their automation
  • Emerson & DB UPS & Battery Charger installing & commissioning


Assistant General Manager

Gupta Energy Projects Limited
Chandrapur (MS)
10.2011 - 10.2012
  • 2x60 MW Power Project
  • Automation Control & Instrumentation Power Plant
  • Co-ordination with Commissioning & Execution of C&I field instrument activities of CFBC (TKI) Boiler along with auxiliaries like ID Fan, FD Fan, PA Fan, ESP, APH, etc
  • C&I Pre-Commissioning & Commissioning & Maintenance activities of BTG DCS system
  • L&T DCS charging, I/O’s & logic testing
  • C&I Maintenance of BTG C&I field instruments for O/M Readiness
  • Planning & execution of Preventive maintenance, Shutdown & Breakdown jobs for Boiler, Firing station Oil Guns & Igniters, Dampers, Fans & etc
  • Troubleshooting & Maintenance of Shrinkawa Turbo Supervisory Instrument control automation system
  • In-house repairing of faulty instruments
  • In-house modification where ever required using available in-house resources
  • Identifying areas of obstruction/breakdowns by conducting failure analysis and taking steps to rectify the same
  • Field instruments calibration & testing (All types of Transmitters, Gauges,Switches, Control valves & SOV’s)
  • Spares Management
  • Maintaining Spares & Inventory to ensure operational availability of equipment’s / machines

Senior Manager E&I

Topworth Urja & Metals Limited
Nagpur
06.2009 - 02.2011
  • 1x30 & 2x35 MW Power Plant Project
  • Co-ordination with Commissioning & Execution of C&I field instrument activities of CFBC (TKI) Boiler along with auxiliaries like ID Fan, FD Fan, PA Fan, ESP, APH, etc
  • C&I Pre-Commissioning & Commissioning & Maintenance activities of BTG DCS system
  • Allen Bradley RS logix Series DCS system
  • Calibration and maintenance of Feeder, Drum Level Control system
  • Calibration and testing of field equipments, feeders, transmitters, actuators, switches, analyzers, & converters
  • Experience in Maintenance, Modification & Troubleshooting of Instrumentation and Plant automation products like DCS, SCADA, PLC, HMI, & Analyzers
  • Analyzers Types: SO2, NOx, O2, CO, Moisture, Forbes Marshall Hydra-steps commissioning
  • Innovative Soft-starter for Boiler Feed Pump & automation
  • Bentley Turbo Supervisory Instrument control automation system
  • Maintenance, Calibration of different Field Instruments & Control devices i.e
  • Control Valves, Transmitters, Converters, Switches, Gauges Vibration probes, IGV’s, etc used for Boilers for Turbines
  • ABB VFD ACS-800 Drive & there automation
  • Emerson & DB UPS & Battery Charger installing & commissioning, , 2x40 MW

Manager E&I

Lloyds Steel Industries Ltd
Wardha (MS)
11.2006 - 05.2009
  • Hot Rolling Mill & 2x 40 MW power project
  • Erection, Commissioning & Maintenance of:- DC / AC motors & Drives control system Installation & maintenance
  • C&I Pre-Commissioning & Commissioning & Maintenance activities of BTG DCS system
  • Co-ordination with Commissioning & Execution of C&I field instrument activities of AFBC Boiler along with auxiliaries like ID Fan, FD Fan, PA Fan, ESP, APH, etc
  • Maintenance, Calibration of different Field Instruments & Control devices i.e
  • Control Valves, Transmitters, Converters, Switches, Gauges Vibration probes, IGV’s, etc used for Boilers for LMZ Russian Turbines.

Asst. Manager Automation

Jindal Steel & Power Ltd
Raigarh (CG)
07.1995 - 10.2006
  • Sponge Iron, Rail & Universal Beam Mill, RHF, Lime Kiln, Tendom Mill, Be-Bottle Knecking, Cooling Bed & Staming Machine Projects
  • Emerson & DB UPS & Battery Charger installing & commissioning
  • Siemens SIMOREG DC MASTER (6RA70) working under different configuration
  • Siemens PLC Step 7 - 400H systems for 66 positioning loops with FM 351 modules
  • Absolute Encoders with Remote IO station like ET-200M and SCADA system
  • Monitoring & diagnostic stations SIEMENS based package on Optical Fibre & Ethernet N/w
  • Refurbishing & retrofitting of Toshiba Make thyristors drives
  • Siemens STEP-5 PLC system & Automation
  • Siemens SIMATIC S7-300 PLC with WIN CC SCADA system
  • CEGELEC PLC 350 for waste-heat recovery boiler process signal control
  • Siemens Make DCS (TELEPRM-ME AS220EA/OS220EA) waste-heat recovery boiler process signal control
  • Jenson and Nicholson Belt Weigher for Coal at CHP system
  • Experience in Logic design and implementation
  • Troubleshooting and logic modifications of various equipments like Mills, fans, pumps, relay based and microprocessor-based control systems
  • Logic modification of more reliable operations
  • Alternate product identification and implementation
  • Modifications for more reliable operations
  • Coordinating projects for the set-up facilities with accountability for strategic utilization & deployment of available resources to achieve organizational objectives
  • Proficient in managing the design & detail engineering of DCS systems, Design of PFDs and Instrumentation P & I
  • Instrumentation used in machines & equipment
  • Hands on experience with carrying out preventive maintenance of various field instruments which includes calibration and repair of various field instruments
  • Effective Identification of hazards / unsafe locations, regular awareness among colleagues & subordinates for ZERO harm
  • Adherence to Cardinal Rules, Safety awareness for safe working practice among colleagues & subordinates
  • Safety initiatives, performance monitoring and aux
  • Optimization initiatives
  • Preparation of Technical Specifications and relevant documents for various projects
  • Review of techno commercial offers, evaluation and recommendation for award of Contract
  • Familiar with SAP & TPM
  • Installation commissioning and Testing of new equipments and ensuring their operability at desired capacity

Education

SSC -

Thaper High School
Ballarpur
07.1988 - 03.1989

HSC -

Thaper Junior College
Ballarpur
07.1989 - 03.1991

Diploma in Industrial Electronics -

Chandrapur Polytechnic Chandrapur
Chandrapur
07.1992 - 07.1994

Skills

Electrical Troubleshooting

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Accomplishments

Independently managed the E&I Installation in Power Plant, Steel plant along with organized an E&I preventive maintenance.

Developed. Commissioned and oversaw the PLC/DCS Installation for Power & Steel Plant consist of automation in multiple operating sequence. Designed & implemented an E&I preventive maintenance program for all HMI’s, VFD’s PLC’s field equipment’s & Instrumentation

Developed a company-based E&I department which effectively reduced the service & maintenance cost.

Design & modification done in PLC communication with optical fiber cable with another location without data loss.

Design modification, Installation & Commissioning of the Cooling Banks, straightening machine, DE-Bottlenecking line, Hot Saw & Stamping Machine rolling mill

Additional Information

Date of Birth : 1st July 1973

Address : Sai Krupa Apartment, Plot No 17, Flat No 401, Bhartiya Gruh Nirman Society, Opp Reliable Driving School, Manish Nagar, Somalwada,

Nagpur-440015

Marital status : Married

Passport : Z2940647

Nationality : Indian

Timeline

General Manager- Plant Electrical

Eshan Minerals Pvt. Ltd
09.2022 - Current

Electrical HOD

Shilpa Steel & Power Limited
01.2019 - 03.2022

Assistant General Manager

Action Ispat & Power Limited
11.2014 - 08.2016

Lead Engineer E&I

HOD, Lauren Jyoti Projects Limited
10.2012 - 04.2013

Assistant General Manager

Gupta Energy Projects Limited
10.2011 - 10.2012

Senior Manager E&I

Topworth Urja & Metals Limited
06.2009 - 02.2011

Manager E&I

Lloyds Steel Industries Ltd
11.2006 - 05.2009

Asst. Manager Automation

Jindal Steel & Power Ltd
07.1995 - 10.2006

Diploma in Industrial Electronics -

Chandrapur Polytechnic Chandrapur
07.1992 - 07.1994

HSC -

Thaper Junior College
07.1989 - 03.1991

SSC -

Thaper High School
07.1988 - 03.1989
SUDHIR VYASElectronics Engineer