Sudip Kumar Rath
Advanced Embedded Engineer
Bangalore
Summary
Certified Functional Safety Engineer and trained Instrumentation professional with over 14 years of experience in the Oil & Gas, Petrochemical, and Cross-Country LPG Pipeline sectors. Expertise includes project execution, commissioning, operations and maintenance, reliability engineering, planning, and instrumentation design. Recognized for a proactive and results-oriented approach that drives efficiency and enhances safety standards across all phases of engineering projects. Committed to leveraging technical skills and industry knowledge to deliver innovative solutions that address complex challenges.
Overview
14
14
years of professional experience
1
1
Certification
3
3
Languages
Work History
Advanced Embedded Engineer
Honeywell Technology Solutions Lab Pvt. LTD.
07.2025 - Current
- Create Test bed and test plan for New Honeywell Safety products including safety manager and Safety Manager-SC.
- Testing of Honeywell Safety Manager and Safety Manager-SC for new feature and product support release.
- Testing of Safety system for various functionality including communication protocols Third party systems and field devices.
- Testing and verification of Product Anomalies Reported by customers, developers and internal departments and submit verification report through JIRA.
- Coordinating with internal teams like developers, GTAC and projects for test validation and verifications.
- Performed diagnostics and testing to check system operations.
Senior Lead Engineer Functional Safety
Quest Global Engineering Services Private Limited
09.2024 - 07.2025
- Provided Functional Safety and Reliability support to British Petroleum (BP) assets globally across upstream, midstream, downstream, and petrochemical domains.
- Prepared and updated key safety documentation for BP, including Safety Requirement Specifications (SRS), Independent Protection Layer (IPL) registers, and Cause & Effect (C&E) diagrams.
- Performed SIL validation of safety loops in accordance with IEC 61511 guidelines, recommending alternate approaches to achieve SIL targets by enhancing instrument availability while minimizing risk.
- Optimized preventive maintenance (PM) strategies based on equipment criticality, failure history, and procedural reviews to reduce costs and improve efficiency.
- Developed equipment strategies for various field instruments using Reliability-Centered Maintenance (RCM) techniques, troubleshooting guidelines for field instruments and Safety Systems.
- Managed the instrument lifecycle of critical assets across multiple business units.
- Applied a risk-based work selection approach for turnaround activities to prioritize tasks based on safety, reliability, and cost-effectiveness.
- Performed Barriers Health Self Verification (BHSV) for safety systems and provided recommendations to ensure continued system reliability.
Associate Manager
Adani Mundra LPG Terminal Pvt. Ltd.
04.2019 - 09.2024
- Led the Instrumentation department for the execution, commissioning and maintenance of Mundra LPG terminal and associated cross-country pipeline, including system installation, modifications and upgrades.
- Reduced downtime by conducting regular preventive maintenance on critical equipment and systems.
- Increased production capacity by upgrading existing instruments to more efficient models.
- Maximized asset life cycle through comprehensive instrument reliability studies and replacement planning.
- Managed procurement process for instrumentation components, ensuring timely delivery of high-quality products within budget constraints.
- Improved safety standards through meticulous inspection and calibration of instruments and controls.
- Developed and implemented preventive maintenance and operational procedures for Instrumentation & automation systems.
- Supported plant operations during emergency situations, providing expert guidance to troubleshoot issues quickly and efficiently.
- Provided support in the design, execution, troubleshooting, analysis, and installation of Distributed Control Systems (DCS), Safety Instrumented Systems (SIS), Terminal Automation Systems, gantry equipment, field measurement instruments, MCMS, and various oil & gas process equipment.
- Supported the Management of Change (MoC) process for instrumentation and control packages, coordinating associated modifications with cross-functional departments to ensure seamless implementation and compliance.
- Utilized Computerized Maintenance Management Systems (CMMS) and other data sources to collect and analyze maintenance records for identifying instrument failure rates, calculating availability and reliability metrics, diagnosing failure modes, and conducting cost analysis.
- Accountable for budget preparation, manpower planning, vendor management, and material management using SAP and CMMS platforms.
- Reviewed engineering documents such as system architecture, P&IDs, datasheets, cable schedules, location layouts, and design basis documents for LPG cross-country pipeline projects.
- Actively participated in HAZOP studies, SIL calculations in compliance with IEC 61511/61508 standards, as well as FAT and IFAT for control systems and third-party packages.
- Implemented Integrated Management System (IMS) in accordance with ISO 9001, ISO 14001, and ISO 45001 standards.
- Developed training materials for new hires, facilitating quick onboarding and skill acquisition in instrumentation engineering tasks.
Instrumentation Engineer
Emerson Process Management
06.2018 - 04.2019
- Prepared long-term and short-term project plans in coordination with the project control team and vendors to ensure the timely completion of assigned projects at Mundra LPG Terminal Pvt. Ltd.
- Coordinated with technical liaisons and construction team members to address technical issues for meeting project requirements.
- Coordinated with technical liaisons and construction team members to address technical issues for meeting project requirements.
- Developed organizational processes, job results and accurate forecasts necessary to reach projected milestones.
- Conducted incoming material inspections and managed project consumables and tagged items material management.
- Reviewed as-built drawings for accuracy upon completion of commissioning activities, ensuring seamless handover to operations teams.
- Provided detailed progress reports on commissioning activities to keep stakeholders informed throughout the project lifecycle.
- Collaborated with design teams to identify potential issues early in the project lifecycle, minimizing delays and cost overruns.
- Reduced project timelines by coordinating with contractors, vendors, and clients for efficient execution of tasks.
- Prepared instrument location and cable routing drawings, cable schedules, cable drum schedules, cable block diagrams, PLC I/O lists, and basic-level PLC ladder logic.
- Verified and prepared datasheets for various field instruments including flow transmitters, pressure transmitters, pressure switches, radar level gauges, level switches, temperature gauges, temperature switches, RTDs, thermocouples, F&G detectors, fire alarm systems, and more.
- Managed vendor relationships to ensure smooth material supply on-site and timely completion of installation activities.
- Monitored the installation of field instruments, safety devices, cabinets, and instrumentation cable laying in accordance with issued documents.
- Involved in the commissioning of gantry equipment, field instruments, control systems, CCTV systems, and communication with third-party systems.
- Worked closely with operations and maintenance staff during the transition from commissioning to production, ensuring a smooth handover of systems.
Construction Engineer Instrumentation
Reliance Industries Limited
11.2015 - 06.2018
- Provided construction support to the site execution team in coordination with the engineering team, O&M team, and system vendors at Reliance J3 Projects.
- Collaborated closely with cross-functional teams such as electrical engineers, mechanical engineers, piping designers, process engineers during all phases of the projects.
- Continuously enhanced professional skills by attending relevant training and workshops, applying the acquired knowledge to improve project outcomes.
- Facilitated seamless system integration by collaborating with control system engineers on design coordination efforts.
- Supported team collaboration by effectively communicating technical information to multidisciplinary teams.
- Maximized project performance by conducting thorough inspections and audits of instrument installations.
- Reviewed engineering drawings and specifications related to instrumentation tasks to ensure all execution activities were in line with the Issued for Construction (IFC) documents.
- Participated in the installation and commissioning of field instruments, control systems, CCTV systems, fire & gas systems, firefighting systems, and system integrations.
- Served as the central coordinator for the Fire & Gas system, actively participating in System FAT,Integrated FAT (i-FAT), Site Acceptance Testing (SAT), and Pre-Startup Safety Review (PSSR) activities in coordination with cross-functional departments.
- Performed commissioning and troubleshooting of building firefighting systems and their integration with plant control systems.
Resident Engineer
Honeywell Automation (I) Limited
06.2015 - 11.2015
- Managed documentation efforts related to the design, installation, and operation of Terminal Automation Systems, ensuring accurate records were maintained for future reference.
- Executed installation and commissioning of truck loading gantry instruments, Tank Farm Management System, Honeywell Safety Manager, field instruments, control valves, and Remote Operated Valves (ROVs).
- Generated equipment/instrument status reports, managed spares inventory, and ensured system reliability through scheduled maintenance activities in accordance with standard procedures.
- Participated in root cause analysis efforts to resolve complex issues related to equipment performance.
- Served as the primary point of contact for all inquiries related to automation equipment performance, troubleshooting issues as they arose and implementing corrective actions when necessary.
- Supported continuous improvement initiatives by identifying opportunities for enhancing existing automated processes through data-driven analysis and recommendations.
Instrumentation Engineer
VA Tech Wabag Limited
05.2014 - 06.2015
- Strictly adhered to plant operational protocols, Permit to Work (PTW) procedures, field safety audits, safety compliance, audit management, and job safety reviews as per client standards.
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Prepared calibration schedules for measuring instruments and maintenance schedules for field instruments, online analyzers and control valves.
- Performed instrument calibration and various maintenance checks/ troubleshooting in accordance with standard checklists.
- Maintained and submitted calibration records, maintenance logs, and monthly service invoices to the client.
- Led installation and commissioning of Tank Farm Management System (TFMS) equipment for LPG bullet tanks and spheres.
Instrumentation Engineer
Pace Process Controls Pvt. Ltd.
09.2011 - 05.2014
- Worked as a Project Engineer on the IOCL Paradip Refinery Project (INDMAX FCCU & PRU units).
- Reviewed construction-related documents such as P&IDs, instrumentation layouts, hook-up drawings, JB layouts, cable schedules, and termination details.
- Executed installation of cable trays, cable laying, instrument supports, measuring instruments (flow,pressure, temperature, and level), and gas detectors as per approved drawings.
- Performed loop checks for various field instruments, gas detection systems, control valves and maintained comprehensive commissioning records.
- Prepared daily progress reports, maintained issued material registers, and handled the submission of RA (Running Account) bills to the client.
- Conducted daily toolbox talks for contractor workers, promoting industrial safety and adherence to safe work procedures.
Education
B. Tech - Electronics & Telecommunication Engineering
BPUT
Odisha01.2011
Higher Secondary Education - undefined
Kalinga Bharati Residential College
Cuttack, Odisha01.2007
Board of Secondary Education (10th) - undefined
Chatua High School
Odisha01.2005
Skills
Project Execution and Commissioning
Reliability Centered Maintenance
Functional Safety (IEC: 61508 & 61511)
Vendor & Material Management
SAP PM & MM Module
Effective communication
Accomplishments
- Received Spot Recognition from Adani Group for significant contributions during the commissioning of the LPG Terminal.
- Awarded a certificate of appreciation for the successful commissioning of the DTA-AGR unit in coordination with the Plant Operations & Maintenance team.
Certification
Functional Safety Engineer, TÜV Rheinland
Timeline
Advanced Embedded Engineer
Honeywell Technology Solutions Lab Pvt. LTD.
07.2025 - Current
Senior Lead Engineer Functional Safety
Quest Global Engineering Services Private Limited
09.2024 - 07.2025
Functional Safety Engineer, TÜV Rheinland
09-2023
Associate Manager
Adani Mundra LPG Terminal Pvt. Ltd.
04.2019 - 09.2024
Instrumentation Engineer
Emerson Process Management
06.2018 - 04.2019
Construction Engineer Instrumentation
Reliance Industries Limited
11.2015 - 06.2018
Resident Engineer
Honeywell Automation (I) Limited
06.2015 - 11.2015
Instrumentation Engineer
VA Tech Wabag Limited
05.2014 - 06.2015
Instrumentation Engineer
Pace Process Controls Pvt. Ltd.
09.2011 - 05.2014
Higher Secondary Education - undefined
Kalinga Bharati Residential College
Board of Secondary Education (10th) - undefined
Chatua High School
B. Tech - Electronics & Telecommunication Engineering
BPUT
Personal Information
- Passport Number: R1882278
- Date of Birth: 1990-06-05
- ID Type: Passport
- ID Number: R1882278