Summary
Overview
Work History
Education
Skills
Personal Information
Timeline
Manager
Sugumar.G

Sugumar.G

Vice President-Operation
Chennai

Summary

As a dynamic Vice President boasting a robust 33-year career, I am a seasoned expert in the realms of sheet metal and casting, including high-pressure die casting (HPDC), low-pressure die casting (LPDC), and gravity die casting (GDC). My educational foundation is rooted in a Diploma in Mechanical Engineering, which has underpinned my track record of excellence across a spectrum of key business areas. I excel in management, providing unparalleled technical support, and spearheading business development initiatives. My proficiency extends to sourcing, project management, and the implementation of cost-reduction strategies, all of which contribute to the successful development of new products. My operational acumen is matched by a deep understanding of production processes, with a particular aptitude in CNC and VMC machining. I am passionately committed to leveraging my skills to contribute to team success and to drive operational excellence within any organization. Skilled Production Worker offering 32 years of experience in warehouse and manufacturing environments. Focused on being productive and safety-minded at all times. Committed Head Operation with strong production background. Focused on maintaining team safety and meeting challenging performance targets. Skilled in managing supplies and keeping line moving smoothly.

Overview

33
33
years of professional experience
3
3
Languages

Work History

Engineer-Production

Srinivasan Engineering
01.1991 - 11.1993
  • Led a team size of 5 members
  • Executed manufacturing processes like Lathe Operations, Surface Grinding, Cylindrical Grinding, and CNC Machining.
  • Developed comprehensive project plans to ensure timely completion within budget constraints.
  • Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.
  • Coordinated cross-functional efforts to successfully implement new technologies into existing systems.

Machine Operator & VMC / CNC Setter /NPD Engineer

Ucal Fuel System Limited
01.1998 - 11.2011
  • Worked in all type of machines like Milling / Jig Boring / Horizontal Boring / Wire Cut / CNC Lathe (Production & Tooling), VMC (Production & Tooling), HPDC Production
  • Steered end-to-end machining from RM to Product Supply to customer (CNC / VMC / SPM / Cylindrical Grinding)
  • Worked in NPD for tooling (HPDC/ Fixtures).
  • Provided feedback on equipment performance issues, enabling engineers to develop effective solutions for recurring problems.
  • Upheld high-quality standards while meeting tight deadlines during periods of increased demand.
  • Utilized Lean Manufacturing principles to identify areas for process improvement and increased efficiency.
  • Managed inventory levels by tracking material usage and coordinating timely replenishment orders with suppliers.
  • Contributed to reduced waste generation by implementing recycling initiatives within the workspace.
  • Reduced downtime by conducting regular equipment inspections and identifying necessary repairs.
  • Performed preventative maintenance tasks consistently which resulted in fewer breakdowns requiring costly repairs.
  • Kept detailed production records and identified hold-ups.
  • Complied with company and OSHA safety rules and regulations.
  • Replenished materials and supplies as needed to maintain production.
  • Controlled manufacturing plant operations using SCADA software.
  • Managed and monitored processes and machine systems by observing readings on control boards.
  • Streamlined workflow by maintaining, adjusting, and calibrating CNC equipment as needed.

Assistant Manager-NPD

Ibex Products Pvt. Ltd. (Sister Concern of Ucal Fuel Systems Ltd.)
11.2011 - 11.2012
  • Led a team of members and steered product / process development to achieve excellent output
  • Executed die designing manufacturing with foolproofing methods
  • Managed inventory levels to minimize stockouts while reducing overhead costs.
  • Helped with planning schedules and delegating assignments to meet coverage and service demands.
  • Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
  • Launched quality assurance practices for each phase of development
  • Improved staffing during busy periods by creating employee schedules and monitoring call-outs.
  • Assisted in organizing and overseeing assignments to drive operational excellence.
  • Maintained professional demeanor by staying calm when addressing unhappy or angry customers.
  • Maintained documentation such as Assembly Drawing, QC Drawing, Activity Chart and Engineering Changes
  • Prepared process drawings with material stock considerations & Planning of manufacturing processes
  • Obtained feedback & implemented Engineering design changes.
  • Streamlined store operations for increased efficiency, implementing new processes and procedures.
  • Conducted employee performance evaluations, providing constructive feedback for growth and development.

DGM- Projects & Business Head

Classic Moulds and Dies (Presently as CMD Precision Products Private Limited )
11.2012 - 04.2023
  • Spearheaded daily operations, liaising with production, sales, and PPC teams to ensure timely delivery of parts through efficient milk run logistics, aligned with customer schedules
  • Fostered customer relations by developing policies and managing service-oriented activities to enhance organizational efficiency
  • Devised strategic sales and marketing plans, forecasting budgetary needs to meet client objectives
  • Diligently monitored ongoing product lines, guaranteeing fulfillment of customer specifications and quality standards.
  • Developed partnerships with key industry players that expanded our client base or increased our revenue streams.
  • Led cross-functional teams to achieve successful project completion within tight deadlines.
  • Improved risk management processes which enhanced the organization''s ability to navigate through economic downturns or other challenges.
  • Applied expertise in strategic planning that allowed us to outpace our competition in terms of market share growth or profitability.
  • Developed high-performing team members through effective coaching, mentoring, and performance evaluations.
  • Conducted thorough market research to identify emerging trends in the industry that informed future business decisions.
  • Negotiated favorable contracts with vendors, reducing operational costs and fostering long-term partnerships.
  • Built and strengthened relationships with industry partners to drive growth.
  • Earned company exceptional ratings and testimonials from clients and industry organizations.
  • Set aggressive targets for employees to drive company success and strengthen motivation.
  • Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
  • Established performance goals for employees and provided feedback on methods for reaching those milestones.

General Manager-Operations

Teems India Towerline Private Limited
05.2023 - 09.2023
  • Spearheaded daily operational oversight, ensuring seamless collaboration between production, sales, and PPC teams for efficient part delivery via milk run and adherence to customer schedules
  • Developed and implemented customer-centric policies, streamlining managerial processes to enhance organizational effectiveness
  • Crafted strategic sales and marketing initiatives, accurately forecasting budgetary needs to drive client engagement and revenue growth.
  • Developed and executed strategic plans for business growth and expansion, resulting in increased market share.
  • Increased overall company efficiency by streamlining operations and implementing innovative managerial strategies.

Vice President- Operations

Panel Builders India Private Limited
09.2023 - Current
  • Spearheaded the establishment of the New Born Tool Room, overseeing machine procurement, layout design, and licensing
  • Drove customer base expansion and cultivated key relationships to secure a solid market position
  • Orchestrated the recruitment and development of a high-performance manpower team
  • Managed overall operations, ensuring efficiency and quality in service delivery
  • Accountable for the company's Profit & Loss (P&L), optimizing financial performance and growth.
  • Implemented best practices in inventory management, reducing waste and improving efficiency.
  • Developed strategic plans for operational growth, contributing to the overall success of the organization.
  • Collaborated with sales teams to develop strategies for increasing revenue opportunities through improved operational capabilities.
  • Oversaw budget planning and financial management, ensuring fiscal responsibility and accountability throughout the organization.
  • Spearheaded product development initiatives, resulting in innovative solutions that met market demands.
  • Raised property accuracy and accountability by creating new automated tracking method.
  • Recruited, hired, and trained initial personnel, working to establish key internal functions and outline scope of positions for new organization.
  • Launched staff engagement, gender diversity and cultural programs in addition to robust reporting tool that increased operational quality.

Education

Diploma in Mechanical Engineering -

Central Polytechnic, Tharamani

Diploma in Basic Engineering - undefined

Heavy Vehicles Factory- Avadi

Skills

Production Operations

Personal Information

Date of Birth: 12/30/1973

Timeline

Vice President- Operations

Panel Builders India Private Limited
09.2023 - Current

General Manager-Operations

Teems India Towerline Private Limited
05.2023 - 09.2023

DGM- Projects & Business Head

Classic Moulds and Dies (Presently as CMD Precision Products Private Limited )
11.2012 - 04.2023

Assistant Manager-NPD

Ibex Products Pvt. Ltd. (Sister Concern of Ucal Fuel Systems Ltd.)
11.2011 - 11.2012

Machine Operator & VMC / CNC Setter /NPD Engineer

Ucal Fuel System Limited
01.1998 - 11.2011

Engineer-Production

Srinivasan Engineering
01.1991 - 11.1993

Diploma in Mechanical Engineering -

Central Polytechnic, Tharamani

Diploma in Basic Engineering - undefined

Heavy Vehicles Factory- Avadi
Sugumar.G Vice President-Operation