SUJAY BHUDHAR

• Offered input on technical and platform-related strategic planning initiatives
• Investigated system issues and implemented resolutions to reduce downtime
• Prepare and maintain bills of materials and their representative 3D assemblies.
• Product data management
• Create 3D parts and 2D part drawings to meet supplier and regulatory requirements
• Liaise with overseas suppliers and customer on designs
• Resolved critical packaging issues in Engine bay and wheels ends for EV
• SOR's & Spec Book Releases across working platforms
• Thorough checking and finalizing of DMFEA & DVP's for FSS and BTP parts
• Designed for Assembly, Serviceability and Maintenance (DFA, DFS and DFM)
• Mentored junior team members, providing educational expertise on technical concepts and Steering & Brakes systems.
• Delivered in-depth CATIA & Team Center training, imparting knowledge of best practices for protecting data and minimizing errors.
• Improved team productivity by providing training and guidance to new team members on chassis assembly procedures
• Proactively participated in weekly meetings, offering insights into optimizing workflows and addressing potential bottlenecks
• Ensured seamless communication between departments by acting as liaison between design engineers and manufacturing teams

• Hydraulic steering system Design (RCB & RNP) & Vehicle Geometric (Under hood) integration.
• Designed and validated steering components such as racks, pinions, and power steering systems.
• Ensured all steering systems met safety standards and regulatory requirements, including crash testing and performance evaluation.
• Worked closely with suppliers to select high-quality materials and components for manufacturing.
• Assisted in troubleshooting and resolving issues in prototypes and production models.
• Steering / Pedals components design and development.
• Lay out preparation, Packaging, BOM preparation and Validation.
• Proto Parts design and development, Assembly and Validation.
• Sheet metal, Casting and Forging development.
• Selection of hardware, materials, treatments, standard part selection.
• DFMEA, DVP, DFA, DFS and few SAM activities during various vehicle builds
• Validation of systems at vehicle level.
• Steering mechanism articulation study using CATIA application.
• Sheet metal parts design.
• Steering routing (hydraulic lines) design, feasibility for manufacturing, testing and fitment trials.
• Steering column tilt lever design proposals with articulation.
• Collaborate with cross-functional teams, including design, R&D, manufacturing, and quality assurance, to streamline product development and reduce time-to-market.
• Support to vehicle testing and Proto activities.
• Resolved 70% problems in Steering and Pedals (ABC), improved operations and provided exceptional client support.

• Met with customers onsite to better understand project needs, discuss potential technical issues and resolve concerns.
• Increased customer satisfaction by resolving Steering system issues with almost 99.9% accuracy.
• Worked with CAD systems and software to turn Steering component designs into workable specifications, drawings and equipment details.
• Resolved steering hard points problems, improved operations and provided exceptional client support.
• Applied engineering methods for sound product design to manage understandable execution of calculations and best practices.
• Steering system Design & Vehicle Geometric (Under hood) integration.
• Release of Steering Gear, Steering column and Intermediate shaft.
• Steering lay out, Packaging, Clearance checking with Front aggregate system.
• Steering gear motor and pinion heat shield concept model creation.
• Feasibility studies for new steering system designs.
• Design and Development of Center Rack Steering System for Packaging
• Modification and Analysis of Front sub-frame for Steering gear sign-off.
• Knowledge of PCDS, CCDS and RMDV.

• Applied engineering methods for sound product design to manage understandable execution of calculations and best practices.
• Assisted drafters in developing structural design of products using drafting tools or computer-assisted design (CAD) or drafting equipment and software.
• Developed and tested models of alternate designs and processing methods to assess feasibility, operating condition effects, possible new applications and necessity of modification.
• Load calculations.
• Finalizing sections (I,C or Box) for trolley members.
• Output Shaft for Gearboxes and Axle design calculations for Crane wheels.
• Releasing drawings for planning and production activities.
• Design and development of Storm brake of 2.5 T capacity for Crane.
• Design calculations for reduction type of Gearbox components.
• Design of Hook Block for various capacities.

Majored in Operations Management

• Member of Mechanical Engineering Student Association (MESA)
• Dissertation: Design and Analysis of Gear Pump (Degree Project) using Pro-E and Ansys

• Coursework in Mechanical Engineering
• Graduated in Top 69.08 % of Class