SUJAY SHAH
UHV Transformer Testing, Plant Maintenance, Greenfield Projects
VADODARA
Summary
Results-oriented Engineering Executive with 18 years in the Ultra-High Voltage (UHV) Transformer industry. Managed end-to-end FAT lifecycle for Power Transformers, Shunt Reactors, and HVDC Converter Transformers up to 800kV. Integrates electrical diagnostics with asset lifecycle management and facility automation. Skilled in optimizing operational efficiency, leading greenfield factory setups, and ensuring compliance with NABL, IMS, and EHS standards.
Overview
4
4
Languages
3
3
Certifications
18
18
years of professional experience
Work History
UHV Testing, Plant Maintenance & Greenfield Project Specialist
GE Vernova T&D India Ltd (Formerly Alstom / Areva T&D)
08.2008 - Current
- Execute and coordinate full technical validation (Testing) lifecycle for power transformers, shunt reactors, and HVDC converter transformers up to 800kV through application of Omicron, Doble, and Megger systems.
- Drive automation and digital transformation of physical test bays, compressing turnaround times, and mitigating human data discrepancies.
- Executed structured RCA and fault investigations within HVDC transient lightning impulse and partial discharge (PD) contexts.
- Developed comprehensive technical reports for audits, guaranteeing regulatory compliance. Sustained NABL and IMS laboratory accreditations, recording no compliance deviations at inspections.
- Championed UHV testing initiatives, guaranteeing adherence to industry standards, while boosting operational reliability.
- Engaged with cross-functional teams to refine project workflows, promoting punctual execution of greenfield projects.
- Led UHV testing initiatives, ensuring compliance with industry standards and enhancing operational reliability.
- Collaborated with cross-functional teams to streamline project workflows, driving timely completion of greenfield projects.
Plant Maintenance & Facility Operations Excellence
GE Vernova T&D India Ltd
01.2008 - 01.2015
- Designed and executed a world-class Predictive & Preventive Maintenance matrix, slashing breakdown rates, optimizing MTBF/MTTR, and extending industrial asset lifespans.
- Harmonized communication across Production, Procurement, and Warehousing to meet strict monthly CAPEX/OPEX targets.
- Pioneered critical-spares identification and reorder-limit framework, eliminating costly project stock-outs while reducing surplus holding costs.
- Integrated SCADA, PLC, and HMI automation across heavy plant utilities; formulated data-driven monthly energy consumption reports.
- Oversaw EOT cranes (400T), VPD plants (500kW/300kW), oil filtration plants (10/6/20 KLH), climate chambers, CNC insulation lines, and full plant HVAC infrastructure.
Site Engineer
Sea Land Diesels
04.2008 - 08.2008
- Supervised high-velocity site operations, directed multi-disciplinary contractor crews, and audited installations against engineering blueprints.
Project Engineer - Via Konstec Engineering Pvt. Ltd.
Reliance Industries Ltd.
01.2008 - 03.2008
- Coordinated critical-path scheduling and testing parameters for major electrical substation deployments, ensuring timely project completion.
Education
ACE Certification (30-Month Intensive): Completed -
IIT Madras
Chennai, India 04.2001 -
B.Tech - Electrical Engineering
KSOU
Lal Bahadur Shastri Vidhyalay, Rajkot01-2016
Diploma - Electrical Engineering
Technical Education Board
Gujarat01-2008
Skills
HVDC Testing (800kV)
Transformers, Shunt Reactors (800 kV)
Advanced UHV Diagnostics
Partial Discharge (PD)
SFRA & PRPD Analysis
CBM & Predictive Maintenance
MTBF / MTTR Optimisation
Root Cause Analysis
PLC
FAT management
Calibrations
Regulatory & Audit Governance
Spares Inventory Optimization
Accomplishments
- Individual Excellence Award (RMD) — Awarded Twice Recognised for restoring breakdown of critical equipment in record time, and for exhibiting tireless effort to hit FAT target timelines.
- Strategic Team Award Commended for flawless engineering testing of a complex HVDC Converter Transformer while setting a site record for single-month job test cycles.
- Safety Leadership Honor Awarded for maintaining zero-deviation safety records during high-risk UHV live-circuit testing and heavy plant handling operations.
Certification
- IMS Lead Auditor — Bureau VERITAS
- ISO 9001
PERSONAL
- Languages:
- English
- Hindi
- Gujarati
- Bengali
Hobbies
Yoga & Meditation — conducts corporate and community workshops promoting mindfulness, stress management, and mental well-being.
Timeline
UHV Testing, Plant Maintenance & Greenfield Project Specialist
GE Vernova T&D India Ltd (Formerly Alstom / Areva T&D)
08.2008 - Current
Site Engineer
Sea Land Diesels
04.2008 - 08.2008
Plant Maintenance & Facility Operations Excellence
GE Vernova T&D India Ltd
01.2008 - 01.2015
Project Engineer - Via Konstec Engineering Pvt. Ltd.
Reliance Industries Ltd.
01.2008 - 03.2008
ACE Certification (30-Month Intensive): Completed -
IIT Madras
04.2001 -
Diploma - Electrical Engineering
Technical Education Board
B.Tech - Electrical Engineering
KSOU