SUJIT BHOR
Ambegaon
Overview
10
10
years of professional experience
Work History
Validation Engineer
TATA TECHNOLOGIES LTD.
Pune
06.2024 - Current
- Conducted extensive testing on braking systems to ensure compliance with safety and performance standards.
- Collaborated with cross-functional teams to design and implement test procedures for various vehicle braking components, such as calipers and brake pads.
- Performed durability, performance, and environmental testing to assess braking system behavior under different conditions (e.g., temperature, load, speed).
- Analysis of test data, and providing feedback to the design team for improvements or modifications to braking systems.
- Validation of braking systems with other vehicle systems, ensuring smooth operation and reliability.
- Developed and executed validation plans, including component-level testing, real-world usage pattern testing.
- Led root-cause analysis for any system failures or discrepancies during testing phases.
- Performing root cause analysis for issues occurring in the braking system during the development phase, or support for the field-compliant issues.
- Successfully validated braking systems for four vehicle models, improving braking performance.
- Streamlined brake validation processes, reducing testing time while maintaining accuracy and reliability.
- Provide the required customer support, with investigation updates.
- Coordinating with customer representatives to provide technical and non-technical support for product functionality or process concerns.
Design Engineer
TATA TECHNOLOGIES LTD.
01.2023 - 06.2024
- Responsible for all program deliveries, from requirement definition to post-launch support.
- Present the deliverable status to the senior forum and reviews.
- Vehicle level DMU, VAVE, Vehicle Build Support for Vehicle Testing—collaborated closely with cross-functional teams to facilitate testing procedures, analyze results, and address any integration challenges, ultimately contributing to the successful completion of vehicle testing milestones.
- Vehicle-level media event support for the Nexon program.
- Drive event completion with CFT members for the following: Nexon EV range assessment drive in Bangalore city, Punch EV in Bangalore city with MR, LR vehicles, Nexon EV range assessment drive, and Punch EV range assessment drive in Bangalore city.
- Electric vehicle Proto builds activity with build plan management.
- BITS issues support for vehicle and plant levels.
- Vehicle-level check with design intent, and quality check with software readiness.
- Vehicles issue analysis and report for proper solutions with design, operation, planning, and electrical teams.
- Coordination of complete engineering activities at the Center of Excellence for completing the program.
- Team handling for proto build work, launch support engineering, proto planning, and supplier end issues.
- Vehicle clearance, sign-off, certification handover, and testing agency support.
- Customer quality support for vehicle issue analysis and solutions to stakeholders.
Senior Production Officer
Skoda Auto Volkswagen India Pvt Ltd
Pune
06.2021 - 01.2023
- Successfully set up KUSHAQ, TAIGUN, SLAVIA, and VIRTUS on the trim line with optimum resources.
- Responsible for achieving targets for quality indicators (DOK).
- Single-handedly managing a team of 3 team leaders and 50 team members in a shift.
- Successfully set up and improved the ABS line-side assembly process.
- Responsible for the readiness of the trim line for upcoming projects.
- Attend the meeting with the Team Leader for daily production and line problems, and conduct meetings with Team Members.
- Escalate the critical problems to the concerned agencies and inform the shift leader. Solve issues at his level.
- Maintains shop floor management in own areas defined, and updates the team board.
- Generate reports on regular activities, such as Incident, Production, and Quality.
- Develop team members (new, rotation, or refresher training) by conducting on-the-job training.
- Systematically train people, and execute all tasks in cycle time.
- Maintain the skill matrix, and regularly update the status of multi-skilling.
Team Leader
Mahindra Vehicle Manufacturing Ltd
Pune
02.2015 - 06.2021
- Experience in Product Development: Experience in new vehicle projects (VP0 build schedule, follow up with various departments to complete the build activity).
- Prepare a process flow chart for the vehicle assembly process with respect to the actual production line in the pilot line.
- Prepare the process sheet for the vehicle assembly process (assembly sequence charts and stage-wise process sequence).
- BOM verification based on the engineering BOM, stage-wise BOM preparation for proto build.
- Experience in new product feasibility, process analysis, and study for the vehicle assembly, and feedback to the design team.
- Raise an Engineering Change (FTR) Request based on manufacturing feasibility.
- Involved in all systems design reviews, from design level to vehicle confirmation.
- Involved concerns include analysis for fit and finish, and build, Mfg.
- field product concerns.
- Evaluate the design from the manufacturing and assembly line perspective in the early stages of the project.
- Experience in building activities and validating proto builds.
- Build a concern tracking and counteraction plan from system leads.
- Supported SAM (Serviceability, Accessibility, and Maintainability) trials and service manual preparation for new projects.
- Preparing a control plan for the proto vehicle build.
- System weight verification: design weight vs. actual weight.
- All DVP (Design Verification Plan), vehicle preparation, vehicle sign-off, and Track Proto/Validation vehicles concerns.
- Supported the production team in the pre-production stage and line setup for new projects at the plant.
- Experience in Manufacturing: Primary responsibility is to lead a team of operators and associates to achieve the shift production target with quality, cost, delivery, safety, and morale.
- Experience in managing production activities, streamlining processes and procedures to facilitate a smooth production process, and enhance productivity.
- Well-versed in quality standards and process improvement techniques like 5S, POKA-YOKE, KAIZEN, TPM, layout modification, etc.
- Operator ergonomic feasibility for manufacturing.
- Monitoring the overall performance of the operator on a monthly basis and giving feedback to them for improvement.
- Making and modifying job allocation as per the monthly plan.
- Modification of the layout as per current requirements to reduce the walking steps and ergonomic issues of the operator.
- Coordinating with the supporting department to achieve daily volumes and breakdown action plans.
Education
Diploma in Automobile Engineering -
Government polytechnic Awasari
Pune01.2014
HSC - Automobile Engineering Technician
Pune Board
01.2010
Skills
Vehicle testing, Vehicle audit, benchmarking, PV test, project vehicle evaluation,
Shower test and drive test analysis
Personal Information
- Date of Birth: 09/16/92
- Marital Status: Married
Languages
- English
- Hindi
- Marathi
Training
- MYB (Mahindra Yellow Belt)
- Safety
- MOST
Disclaimer
I hereby declare that the facts stated hereby are authentic and true to the best of my Knowledge and belief.
Itskills - Softwareskills
- DMU
- PLM
- Team Center
- TCUA
- Microsoft Office
- Microsoft Outlook
Summary
Diploma in Automobile Eng. with 10 Years of experience in Brake Validation, Vehicle Integration, Production engineering, Cost Reduction and Team Management manufacturing, Proto Vehicle Assembly, Process Engineering. Currently associated Validation Engineer in TATA TECHNOLOGIES LTD Pune. Deputed in Tata Motors Ltd Pune. Have experience in handling the project with key focus on bottom line profitability by ensuring optimal utilization of resources. Good at developing & streamlining systems with proven ability to enhance operational effectiveness and meet operational goals within the cost, time & quality parameters. Effective communicator with excellent relationship management & negotiation skills; possess a flexible & result oriented attitude.
Timeline
Validation Engineer
TATA TECHNOLOGIES LTD.
06.2024 - Current
Design Engineer
TATA TECHNOLOGIES LTD.
01.2023 - 06.2024
Senior Production Officer
Skoda Auto Volkswagen India Pvt Ltd
06.2021 - 01.2023
Team Leader
Mahindra Vehicle Manufacturing Ltd
02.2015 - 06.2021
Diploma in Automobile Engineering -
Government polytechnic Awasari
HSC - Automobile Engineering Technician
Pune Board
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