SUJIT S RAUT
production supervisor
Surat,GJ
Summary
Dynamic production supervisor with a proven track record at Repro India Ltd, excelling in quality control and waste reduction. Skilled in operating advanced printing machinery and fostering team collaboration. Recognized for significantly reducing machine breakdowns and enhancing production efficiency, while effectively training new operators to uphold safety and performance standards.
Overview
26
26
years of professional experience
1
1
Certification
Work History
Production supervisor
Repro India ltd unit -2
Surat
01.2012 - Current
- Responsible Planning & ensuring on time execution of jobs
- Supervisor responsible for safety, Quality and production of 6 web, 8 sheetfed, 6 folding & 2 skt.
- Printing Daily entry of production data's using efi network, auto count
- To deliver the product in minimum loss of time, with quality standards.
- Communication between shop floor to higher management.
- Taking technical decisions related to jobs/ problems encountered.
- Identifying customers’ need, requirements & expectations for quality production
- Responsible for quality production with quarterly scheduled targets.
- Online quality control using ISO standards
- Working SOP (standard operating procedure)
- Ability to motivate and inspire confidence in the team.
- Wastage control in production.
- Reduction of make ready time.
- Increase in production by keeping quarterly target.
- Machine breakdown reduced significantly.
- Generating more profit for company by reducing wastage & producing correct batch volume.
- Winning gold trophy award in CCQC for Muda of transportation through layout change.
Machine Operator
Repro India ltd unit -2
Surat
01.2008 - 01.2012
- Operated Orient, Goss, and Cityline printing machines to produce high-quality printed materials.
- Using CIP3,RGS system to improve production quality
- Monitored machine performance to ensure smooth production flow.
- Performed routine maintenance on equipment to minimize downtime.
- Assisted in training new operators on equipment usage and safety protocols.
- Collaborated with team members to troubleshoot production issues effectively.
- Followed safety guidelines to maintain a safe working environment.
- Adjusted settings on machines for different print specifications and materials.
- Conducted quality checks on finished products for consistency and accuracy.
- Adjust machine settings to complete tasks accurately.
- Observe machine operations to detect any problems or defects in the finished product.
- Ensure that safety guidelines are followed at all times while operating machinery.
- Excellence Award given twice by Repro India Ltd. performance and installation of the City Line machine, and start production before the scheduled time.
- Wastage control in production. Reduction of make-ready time. Increase production by keeping the quarterly target.
Machine Operator
Orient press ltd
Boisar
01.2004 - 01.2008
- Operated Orient,NBG,mark 62 printing machines to produce high-quality printed materials.
- Performed routine maintenance on equipment to minimize downtime.
- Conducted quality checks on finished products for consistency and accuracy.
- Adjusted settings on machines for different print specifications and materials.
- Observe machine operations to detect any problems or defects in the finished product.
- Inspect finished workpieces to ensure conformance with specifications.
- Record production information such as quantities produced and materials used on daily logs.
- Perform periodic maintenance on machines such as cleaning and lubrication.
- Troubleshoot malfunctions in equipment or processes.
- Keep detailed reports of maintenance activities performed on machinery.
- Installation of a manual reel stand on the orient machine for a double web run.
- Maintenance work done on the web offset machine.
- Using an online numbering unit and a computer print numbering system for public issues.
Trainee asst. operator
Orient press ltd
Boisar
01.2003 - 01.2004
- Operated various printing equipment under supervision.
- Maintained cleanliness and organization of work area.
- Followed safety protocols to ensure a secure workplace.
- Monitored ink levels and replenished supplies as needed.
- Participated in training sessions to enhance skills and knowledge.
- Worked alongside senior team members to learn related job tasks and roles.
- Attended training sessions and meetings to learn new information and develop personal skills.
- do machine mechanical work in breakdown.
Welder, fitter
Mistry engineering work
Boisar
01.2002 - 01.2003
- Operated welding equipment to join metal components in various positions.
- Operated lathe machine, shaping machine, and milling machine to make industrial job work.
- Interpreted blueprints and technical drawings for accurate job work to make various industry machines.
- Inspected welded joints for quality and adherence to specifications.
- Adhered to safety regulations to promote a safe working environment.
- Maintained a clean working environment by removing scrap metal from work areas.
- Supervise and quality-check to manufacture row-bearing balls.
- Various types of metal cutting use gas cutting equipment.
Apprentice
Trans fright containers ltd
Boisar
01.2000 - 01.2001
- Learn sheet metal work in a leading container manufacturing company.
- Work on jigs and fixtures for high production and accuracy, working on every piece.
- Operate the MIG welding machine for production.
- Work on ARC welding, MIG welding, GAS welding, and GAS cutting equipment.
Education
Diploma - Printing Tech. And Graphic Art’s
Institute Of Printing Technology
Pune, Maharashtra01.2011
N.C.T.V.T. -
Government I.T.I
Vangaon01.2001
I.T.I -
L.J. RAUT I.T.I
Chinchani01.2000
High school -
K.D. High School
Chinchani01.1999
Skills
- Operating skill with MS Office
- Good knowledge in manual and computer numbering
- Maintenance 4hi and orient m/c with super folder
- Operating knowledge in Orient (TPH), 4HI (NBG), 2*2 (NTG), Orient X-Cel, and GOSS Magnum and Community, Manugraph City Line with RGS/RCS and CIP3, two tower quarter fold, and parallel fold
- Triple web with zero-speed splicer, orient manual braking system
- Rendering on-floor training and guidance to the new team members on work procedures, process flows, and knowledge resources
- Machine maintenance
- Technical troubleshooting
- Performance monitoring
- Problem solving
- Training and development
- Waste reduction
Accomplishments
- Wastage control in production
- Reduction of make-ready time
- Increase production by keeping the quarterly target
- Machine breakdowns reduced significantly
- Generating more profit for the company by reducing wastage and producing the correct batch volume
- Excellence Award given twice by Repro India Ltd Best performance and installation of the City Line machine, and start production before the scheduled time
- Company appreciates for two times highest production on CT508, CT546, and one time highest make ready
Languages
- Marathi
- Hindi
- English
- Gujarati
Hobbies and Interests
- Playing cricket
- Carom
- Badminton
- Surfing Net
- Listening to music
- Reading books and newspapers
Disclaimer
I hereby solemnly affirm that the details provided above are true to the best of my knowledge and belief and that at all times, I shall carry myself in a manner that lends dignity to the organization and worthy enough of the person.
Personal Information
- Date of Birth: 06/15/82
- Gender: Male
- Marital Status: Married
Personal Traits
- Good communication skills
- Ability to learn quickly and to adapt to different environment
- Ability to work under pressure
- Creative in approach, self-motivated and target oriented
- Good interpersonal skill
- Integrity and Honesty
Affiliations
- Check the job sheet and arrange manpower and materials as per job requirements
- Break down self, attend on priority, to reduce break down time
- troubleshoot handle and improve quality and decries wastage
Certification
- Winning the gold trophy award in CCQC for the muda of transportation through layout change
- Achievement appreciation of continuous output of above 400,000 per day in C546
- Appreciate your valuable and dedicated contribution towards the successful and timely completion of the C546 installation project in repro
- Appreciation for achieving company goals for the financial year 2017-18
- Provisional certificate for complete first aid senior course from Red Cross Society.
Languages
Marathi
First Language
Hindi
Intermediate (B1)
B1
English
Elementary (A2)
A2
Gujarati
Beginner
A1
Timeline
Production supervisor
Repro India ltd unit -2
01.2012 - Current
Machine Operator
Repro India ltd unit -2
01.2008 - 01.2012
Machine Operator
Orient press ltd
01.2004 - 01.2008
Trainee asst. operator
Orient press ltd
01.2003 - 01.2004
Welder, fitter
Mistry engineering work
01.2002 - 01.2003
Apprentice
Trans fright containers ltd
01.2000 - 01.2001
Diploma - Printing Tech. And Graphic Art’s
Institute Of Printing Technology
N.C.T.V.T. -
Government I.T.I
I.T.I -
L.J. RAUT I.T.I
High school -
K.D. High School
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