Suman Rana

1.Developed new compounds in accordance with RFQ specifications.

2. Maintained compound properties, ensuring consistency, and quarterly validation of existing formulations.

3.Created cost-effective products while preserving optimal quality standards.

4.Designed various fabric types (NN, EP, EN, EE) to meet specific customer requirements.

5.Modified existing compounds using Six Sigma methodology to fulfill customer needs.

6.Managed rubber mixing (Intermix) and extrusion processes to enhance production efficiency.

7.Sourced new fabric options focusing on low cost without compromising quality.

8.Conducted thorough reviews of physical tests on fabric and belts for performance verification.

9. Implementation of the IMS system - IATF 16949:2017 international standards.

10.Implemented Kaizens in Mixing process for atomization and human -error.

1.Responsibly of Rubber Mixing plants ( Pimpri & Chakan ).

2. Responsibility of Extrusion & Molding Component.

3. Responsibility for develop new compound as per customer requirements.

4.Responsibility for all testing ( Physical and mechanical properties) of compound and Ready parts.

5. Cost saving , compound modification and validation of existing and new compound with optimized level of quality.

6. Implementation of Reclaim and crumb rubber into the existing compound for the cost saving project.

7. Good level of Knowledge of all types of Polymer ( NR, SBR, EPDM , VITON ,Neoprene , ACM etc.)

8. Responsibility for reconciliation of daily production activities.

9. Trouble shouting issue in entire plants in term of Compound and process.

10. Responsible for MRM , KPI and quality improvements.

• Responsible for Rubber Mixing and compounding
• Responsible for the Cold feed extruder.
• Good knowledge about the different kindly of Polymer ( NR, SBR , EPDM , FKM, ACM Nitrile , PBR etc.
• Good knowledge about the Open mill mixing and their activities
• Responsibility for maintaining the all documents in Mixing area.
• Responsible for Internal quality of product.
• Good knowledge about the metal treatment process.
• Responsibility for the Rubber mixing product which will be weigh controlled and defect free supply to next level.
• Responsibility for the sustainability of compound and quality checks for next level of the product.
• Responsibility for making the all Reports ( KPI and customer related

1.Responsible for the Rubber Mixing.

2. Responsibility for develop new die , Mandrel, 3.Responsibility for handling of different kind of polymer grade(ACM, FKM , EPDM, NBR,NR ) etc

4.Responsibility for Planning activities, Manpower handling & Trouble shooting. 5.Responsible for developing APQP,PPAP ,PI, PFD, FMEA, Control Plan, Process Gap,SPC etc.

6.Responsibility for internal and external audit of customers.

7.Responsibility for training Executive & manpower for IATF weekly/ monthly. 8.Responsible for new development Component Profile, Cycle time reduction & improvement productivity.

9.Responsible for develop new compound, trials & compound consistency Coordinating Monthly Mass Communication meeting, Steering Committee meeting, KPI’s, MIS & Operating team Meeting for the performance review.

10.Evaluating and analyzing the progress of operating team’s monthly performance based on COPQ, Innovation, Productivity, Safety, Health & Environment (QCDIPSHE) parameters.

11. Responsibility for LPMS/PDCA approach for routine issues.

12. Internal customer satisfaction & motivate /control the manpower so as to achieve continuous improvement in productivity.

13. Monitoring of NC, s, corrective and preventive actions, 8D Reports

1.Preparing the specification for Mixing, Stock Area, Tyre Building & Curing Responsible for the making Formulation, Die, modification in Splice bar, Trials at Extrusion etc.

2. Responsibility to develop new product from compounding to finished tyre.

3. Responsible for the quality of in-process and finished product Extruder, Calendar, Auto apex, Bead Winding, Tyre building & Tyre Curing.

4. Responsibility of Thermo couple weekly basis. & Cycle time reduction.

5. Worked with Pirelli People during commissioning of Ban bury, Extruder, Auto Apex &Bead, & Tyre Building.

6.Responsible for developing APQP,PPAP ,PI, PFD, FMEA, Control Plan, Process Gap, SPC etc.

7.Responsible for executing all the trials products and development activities.

8.Responsibility for cut tyre analysis then accordingly modification in Components dimensions.

9.Maintain all documents according to TS16949: 2002.

10.Responsibility for Classification compound as well as component.

11.Analysis of problem, validation of root cause, implementation & monitoring of action plan for reduction of NC generation.

12.Responsibility for shootout Green & Cured Tyre defects.

13. Lab result analysis for each compound on daily basis and correlating it with process parameters for quality monitoring.

1.Preparing the specification for Mixing, Stock Area, Tyre Building & Curing Responsible for the making Formulation, Die, modification in Splice bar, Trials at Extrusion etc.

2. Responsibility to develop new product from compounding to finished tyre. Responsible for the quality of in-process and finished product Extruder, Calendar, Auto apex, Bead Winding, Tyre building & Tyre Curing.

3. Responsibility of Thermo couple weekly basis. & Cycle time reduction.

4. Responsible for quality of Rubber Mixing Compound for TBR tyre.

5. Responsibility for Green Tyre building process

6.Responsible for executing all the trials products and development activities.

Responsibility for cut tyre analysis then accordingly modification in Components dimensions.

7. Responsible for the extruder product ( Tread , Sidewall , Apex etc.)

8. Analysis of the problem, validation of the root cause, implementation, and monitoring of the action plan for the reduction of NC generation.

9. Responsibility for shootout Green & Cured Tyre defects.

10.Lab result analysis for each compound on daily basis and correlating it with process parameters for quality monitoring.

1.Responsible for Rubber Mixing & Extrusion,

2.Responsible for follow up all rubber mixing batches.

3.Responsibility to extrusion process & its control defect generation Responsible for Rubber testing (Rheological properties) Responsible for Rubber testing (Physical properties)

4.Responsible for handling manpower.

5.Responsible for executing release timely plan to mixing & extrusion dept.

6.Responsibility for follow up the mixing sequence process.

7. Responsibility for scrap control

8.Responsible to maintain the all check sheets, WI