Sumanto Majumdar
JODA
Summary
Dynamic electrical systems expert with extensive experience at Tata Steel, driving reliability initiatives and optimizing maintenance strategies. Proven track record in enhancing MTTR through PLC upgrades and implementing safety measures. Skilled in high voltage systems and vendor coordination, complemented by strong analytical abilities and a commitment to continuous improvement.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Sr Area Manager, Electrical Electronics & Instrumentation
Tata Steel Ferro Alloys Plant Joda
Joda
03.2024 - Current
- Managed commissioning activities for 132/33 kV transformer and switchyard, achieving project milestones on schedule.
- Contributed to design, engineering, and commissioning of electrical and automation systems for silico manganese project, ensuring optimal performance.
- Optimized spares strategy and procurement, significantly reducing downtime risk for critical equipment.
- Led daily operations of ferro alloys production at Tata Steel plant.
- Led operations and maintenance for furnace utilities, ensuring continuous functionality and maximizing system availability.
- Scheduled regular maintenance activities for machinery and equipment for machinery and equipment to ensure optimal performance. for machinery and equipment to minimize downtime.
- Implemented process improvements to enhance production efficiency and quality standards.
- Implemented safety measures and coordinated vendor audits, enhancing compliance with regulatory standards.
- Oversaw safety compliance and ensured adherence to workplace regulations.
- Collaborated with cross-functional teams to align operational goals and strategies.
- Conducted regular audits to assess operational effectiveness and identify areas for enhancement.
- Trained staff on best practices in safety protocols and operational procedures.
Sr Manager, Electrical Electronics & Instrumentation
Tata Steel Ferro Alloys Plant Joda
Joda
11.2021 - 02.2024
- Directed preventive maintenance programs and reliability initiatives, ensuring optimal performance of dual-furnace operations and auxiliary systems.
- Executed PLC upgrades to enhance remote monitoring and automation, streamlining man-machine interface and reducing MTTR/MTBF.
- Led replacement and commissioning of obsolete LT/VCB panels, upgrading breakers to improve safety and reliability at ferro alloys plant Joda.
Manager E&I Maintenance
Tata Steel Ferro Alloys Plant Bamnipal
Bamnipal
07.2018 - 10.2021
- Planned and executed preventive and corrective maintenance, implementing daily management checklists and SOPs to improve E&I team operations.
- Supported capital projects and vendor coordination for electrical packages, managing spares and inventory for critical equipment to ensure availability.
- Introduced condition monitoring and health-check routines for MCCs, transformers, and pit cranes, enhancing reliability and performance.
- Ferro Alloys Plant, Bamnipal
Management Trainee Technical
Tata Steel
Jamshedpur
07.2017 - 06.2018
- Completed rotational training across E&I functions, supporting reliability studies, maintenance planning, and process improvement initiatives.
- Analyzed data to identify trends, informing management decisions for project direction.
- Collaborated with teams to streamline operational processes, enhancing overall efficiency.
- Participated in projects in Jamshedpur, working with teams to successfully achieve project objectives.
- Implemented training programs for new employees on safety and operational protocols.
Project Intern
Tata Steel Washery # 3
West Bokaro Division
06.2016 - 07.2016
- Executed project to reduce power consumption of coal washery, achieving ~4% reduction through data analysis and electrical system upgrades.
- Collaborated with stakeholders to clarify project goals and gather requirements, ensuring alignment across teams.
- Coordinated project schedules and timelines for various initiatives, facilitating timely progress and execution.
- Compiled and organized necessary documentation for project teams, enhancing information accessibility and workflow efficiency.
- Assisted team operations at West Bogart (Washery #3) by participating in daily tasks and meetings.
Project Trainee
Damodar Valley Corporation
Jharkhand
06.2015 - 07.2015
- Engaged with stakeholders to gather requirements and define project scopes, ensuring alignment with project goals.
- Supported project teams in planning and executing energy sector initiatives, contributing to successful project delivery.
- Managed project documentation, ensuring accuracy and compliance with corporate standards to facilitate project progression.
- Analyzed thermal power plant auxiliaries; proposed measures to decrease auxiliary power consumption in CHP, compressors, and DM plant.
- Jharkhand
Education
B.Tech - Electrical Engineering
BIT Sindri
SINDRI DHANBAD JHARKHAND07-2017
12TH - 91.4 % - SCIENCE PCM
D.A.V. PUBLIC SCHOOL,KATHARA
JHARKHAND01-2013
10TH - 10 CGPA -
D.A.V. PUBLIC SCHOOL,KATHARA
JHARKHAND01-2011
Skills
Electrical systems expertise
- High Voltage power systems
- Transformers and switchgear
- Vacuum circuit breakers and SF6 technology
- Controls and automation systems
- Programmable logic controllers
- SCADA systems
- Remote monitoring solutions
- Maintenance and reliability strategies
- MTTR and MTBF optimization
- SAP PM knowledge
- Lean maintenance techniques
- Technical tools proficiency
- Microsoft Office applications
- Data-driven decision making
Certification
- Project Management Programme (SNTI)
- TQM / Total Quality Management training
- Outdoor Leadership Course (Tata Steel Adventure Foundation)
Accomplishments
- Sustained high electrical availability for furnace and plant power systems (EHT/HT/LT availability >99%).
- Delivered power-cost optimization via opportunistic IEX sourcing and wheeling, contributing measurable savings.
- Led commissioning and bay-extension for 20/25 MVA 132/33 kV transformer and switchyard.
- Implemented PLC upgrades and automation to reduce man-machine interface and improve reliability.
Languages
- Hindi
- Bengali
- Odia
- English
Timeline
Sr Area Manager, Electrical Electronics & Instrumentation
Tata Steel Ferro Alloys Plant Joda
03.2024 - Current
Sr Manager, Electrical Electronics & Instrumentation
Tata Steel Ferro Alloys Plant Joda
11.2021 - 02.2024
Manager E&I Maintenance
Tata Steel Ferro Alloys Plant Bamnipal
07.2018 - 10.2021
Management Trainee Technical
Tata Steel
07.2017 - 06.2018
Project Intern
Tata Steel Washery # 3
06.2016 - 07.2016
Project Trainee
Damodar Valley Corporation
06.2015 - 07.2015
B.Tech - Electrical Engineering
BIT Sindri
12TH - 91.4 % - SCIENCE PCM
D.A.V. PUBLIC SCHOOL,KATHARA
10TH - 10 CGPA -
D.A.V. PUBLIC SCHOOL,KATHARA