Umasankaran S

• Company Overview: (Hero group of company) - Hot, warm, cold forging & machine shop

Cold forge:

à 200T,150T,100T hydraulic press, major customer Mando, Nexteer.

Major parts for Mando : Kia pinion, M&M pinion, Hyundai pinion for applicable in steering, gear assembly

Major parts for Nexteer: upper assist, lower assist, locksleeve for applicable in steering column assembly

Hot forge:

1600T Kuromoto,1000T Chinfong press, major customer Denso, SEG, PSA Stallions

Major parts for Denso- 4060 claw pole, 4040 claw pole

Major parts for SEG- 1JT,1JS,1NH,1NG,353

Major parts for PSA Stallions- Gear blonk 1st gear,2nd gear,3rdgear,3-4 gear,5th and 6th gear

Warm forge:

650T major customer Bosch

Major parts-IB175 injector body

• MRM (Monthly Review Meeting) conducting with MD to address KPI & company Key deliverable status
• Budget preparation & finalizing with management (instruments) on monthly Basis
• 4M change's & Localization, Dual source supplier development and Process Audits and Approval receipt for OEM
• In-house daily quality problem address thro DRM (Daily Routine Management meeting)
• Responsible for reducing In-house (COPQ), Customer line rejections by taking proper effective & Corrective actions
• Responsible for New Supplier Selection and Evaluation of QMS and manufacturing capabilities
• New product AOI (Agreement Of inspection), Inspection Standard, packing standard, ISIR/PSW preparation & submission to customer for new product / ECN / 4M change management
• Interface& coordinate for new Projects ISIR / PPAP for supplier parts development
• Internal Audit planning, auditing, NCR control and action plan monitoring
• Production Process & product check, through daily check sheet, layered process & product audit (LPA)
• Customer Handling Hyundai, Hyundai Mobis, Mahindra & Mahindra, Isuzu, Daimler, Maruthi Suzuki, Bosch, Fuso, Caterpillar, EPC, Polaris, Force motor, John Deere, Simpsons, MHIVST, VST Tillers, Ashok Leyland,VECV, Escorts, TAFE , Mando ,SEG, Denso, Mahle , Nexteer , Yamaha ,PSA Avtech etc
• (Hero group of company) - Hot, worm, cold forging & machine shop

• Quality management Systems and customer specific requirement implementation & monitoring
• New product AOI (Agreement Of inspection), Inspection Standard, packing standard, ISIR/PSW preparation & submission to customer for new product / ECN / 4M change management
• MIP Audit plan preparation & execution
• Responsible for reducing In-house (COPQ), Customer line rejections by taking proper effective & Corrective actions
• In-house daily quality problem address thro DRM (Daily Routine Management meeting)
• Budget preparation & finalizing with management (instruments) on monthly Basis
• Responsible for New Supplier Selection and Evaluation of QMS and manufacturing capabilities
• Interface& coordinate for new Projects ISIR / PPAP for supplier parts development
• Involving in the Manufacturing feasibility study & technical review with supplier for all commodity parts Coordinating with Customer for audit & approvals
• Play a key role in supplier evaluation, supplier rating, supplier improvement, supplier problem Reporting& resolution
• 4M change's & Localization, Dual source supplier development and Process Audits and Approval receipt for OEM
• MRM (Monthly Review Meeting) conducting with MD to address KPI & company Key deliverable status
• Customer Handling Hyundai, Hyundai Mobis, Mahindra & Mahindra, Isuzu, Mando

• Company Overview: Chennai
• Quality management Systems and customer specific requirement implementation & monitoring
• New product AOI (Agreement Of inspection), Inspection Standard, packing standard, ISIR/PSW preparation & submission to customer for new product / ECN / 4M change management
• Production Process & product check, thro daily check sheet, layered process & product audit (LPA)
• Rejection trend analysis & monitoring thro 8D analysis report
• MRM (Monthly Review Meeting) conducting with MD to address KPI & company Key deliverable status
• Internal Audit planning, auditing, NCR control and action plan monitoring
• Responsible for reducing In-house (COPQ), Customer line rejections by taking proper& effective Corrective actions
• In-house daily quality problem address thro DRM (Daily Routine Management meeting)
• Budget preparation & finalizing with management (instruments) on monthly Basis
• Chennai

• Company Overview: Chennai
• Responsible for New Supplier Selection and Evaluation of QMS and manufacturing capabilities
• Interface& coordinate for new Projects ISIR / PPAP for supplier parts development
• Involving in the Manufacturing feasibility study & technical review with supplier for all commodity parts
• Proactively contribute in conducting PPAP process Audits for new part development
• Reviewing the Quality History and lessons learned deployment at Suppliers
• 4M change's & Localization, Dual source supplier development and Process Audits and Approval receipt for OEM
• Conduct Pre-Production Audit and clear the blocking points, which affect the launch of new projects and localization projects
• Coordinating with Customer for audit & approvals
• Play a key role in supplier evaluation, supplier rating, supplier improvement, supplier problem Reporting& resolution
• Assessing the performance of the suppliers based on various criterions & enforces corrective action at the supplier end
• Supplier Quality Improvement through joint analysis & action
• Guide, control and motivate a team to improve Tier-2 supplier Facilitation and Coordination with Suppliers in providing Ideas, Concepts, about 100 PPM
• Applying problem solving methods to solve the customer claims and supplier claims through 7QC tools & 8D. Responsible for reducing the Supplier parts rejection PPM against the annual/quarterly/monthly targets
• Chennai

• Company Overview: Chennai
• Responsible for New Supplier Selection and Evaluation of QMS and manufacturing capabilities
• Interface & coordinate for new Projects ISIR / PPAP for supplier parts development
• 4M change's & Localization, Dual source supplier development and Process Audits and Approval receipt for OEM
• Play a key role in supplier evaluation, supplier rating, supplier improvement, supplier problem Reporting & resolute customer
• Chennai

• Company Overview: Chennai
• In charge for all child parts quality(LP and KD) for steering column and steering gear assembly
• Chennai

• Company Overview: Chennai
• In charge for Receiving, In-process and Final inspection
• Chennai