Computerized Maintenance Management System(CMMS)
Sumeet Behl
Senior Manager- Plant Maintenance Planning
Navi Mumbai,India
Summary
Skilled, resourceful and innovative mechanical engineer with over 11.5 years of maintenance, leadership, and management experience in petrochemical & manufacturing industries. Successful at building and leading high-performance operating teams in a demanding, ever changing environment. Recognized for exceptional organization building skills as well as ability to motivate others on all levels in the achievement of individual and organizational goals.
Overview
11
11
years of professional experience
6
6
years of post-secondary education
4
4
Languages
Work History
Sr. Manager-Plant Maintenance Planning
Reliance Industries Ltd
Navi Mumbai, Maharashtra
10.2016 - Current
- Minimized unscheduled downtime of offsite & utilities plant to 3.5% by optimizing maintenance strategies, implementing MOCs (Management of Change) and RCA (Root Cause Analysis) recommendations.
- Achieved 22% reduction in annual breakdown maintenance cost by revamping condition monitoring frequencies based on VED analysis and also strengthened LLF with effective task lists.
- Improved MTBF of bad actors by average 34% by conducting various analysis viz. FMEA, RCA and 5 Why analysis and enforcing recommendations.
- Achieved drastic reduction of 25 % in surplus inventory of spares by doing dynamic inventory modeling and with incorporation of interchangeability matrix for various equipment.
- Maintained 0 incident in the plant by driving safety improvement programs viz. Contractor Field Audits, Self Verification Audits and Safety Observation Processes. Ensured preparation of HITRA for every critical job to ensure personal & equipment safety.
- Attained average planning compliance of 95% by refining resource loading and ensuring spares availability.
- Responsible to Plant Manager to provide leadership to maintenance personnel ensuring maintenance activities are performed in safe and incident free manner, meeting all Process, Safety, Management, and Environmental requirements.
- Provide strategic direction and define work method, activities, resources, materials and logical sequence to execute shutdown and routine maintenance work.
- Monitor the maintenance (M/E/I) task execution with quality & safety by ensuring compliance to standards, procedures and best engineering practices (BEPs).Responsible for maintaining and supporting plant work order and preventative maintenance systems using SAP -RP2 CMMS software.
- Preparation / compilation of site E & M Annual Planning and Budgeting.
- Responsible for QA/QC and oversight of work being delivered by contractor.
- Review and approval of MOCs & CAPEX.
- Enable Obsolescence management.
- Preparation of MIS Reports and monitoring of KPIs for REAM and Shutdowns Management in particular.
- Ensure compliance to all statutory and MIQA requirements.
- Integrate reliability strategies into maintenance work processes.
- Prepare detailed shutdown job/resource/budget planning and schedules in applicable systems and optimize shutdown schedule, resources and costs.
- Track Shutdown resources procurement/acquisition and mobilization.
- Present technical project status, progress report and change orders to management.
- Coordinates various pre-shutdown activities and work breakdown jobs to reduce number of unplanned shutdown and to ensure safe startup after quality PSSR (Pre-Startup Safety Review).
- Ensure proper closure of shutdowns with detailed delay/gain analysis and prepare/issue closure reports & learning.
Senior Engineer- Engineering & Utilities
M/s Hindalco Industries Limited
Hyderabad, Telangana
10.2014 - 09.2016
- Reduced 4-Hi Cold Rolling Mills' idle time by doing modifications in coil loading and unloading trolleys.
- Improved coolant recovery of Cold Rolling Mill by 20% with installation of air nozzles as modification.
- Reduced bearing failure rate of work rolls of Cold Rolling Mill by changing Oil Mist Lubrication System with Air Oil Lubrication system.
Senior Engineer- Mechanical Maintenance
M/s Jindal Aluminum Limited
Bangalore, Karnataka
01.2014 - 10.2014
- Administered uninterrupted operation of cold rolling & foil rolling mills through asset performance reviews, complied with recognized good engineering practices and performed root cause failure analysis ensuring safety of worker and equipment by strict compliance of PPE, work permit system and by doing effective job risk assessment.
- Planning and Scheduling of Preventive, Predictive maintenance (by Condition Monitoring) and Breakdown maintenance of rotary and static equipment.
- Team Management & Subordinates skill development through various on job & off the job training , personal counseling and interactive sessions
- Insurance & critical spares management to ensure100% availability of cold rolling & foil rolling mills.
Senior Engineer- Mechanical Maintenance
M/s Metenere Limited
Kangra, Himachal Pradesh
08.2010 - 12.2013
- Campus placed in aluminum sheet and foil manufacturing organization and got responsibility to lead $ 15000000 Foil Project which involves installation of 2 Foil Rolling Mills, Foil Separators, Foil Slitters, Color Coating Lines and Foil Lamination lines. Independently handled all activities from soil testing to erection and commissioning of said machines.
- Liaised effectively with various contractors, vendors and agencies involved in project, hence achieved 10 % saving in project budgeted cost.
Education
MBA - Operations Management
Sikkim Manipal University
Pathankot,Punjab 04.2011 - 03.2013
Bachelor of Technology - Mechanical Engineering
Himachal Pradesh University
Shimla 08.2006 - 07.2010
Skills
Static & Rotary Equipment Maintenance and Troubleshooting (Centrifugal & Reciprocating Compressors, Pumps, Cooling Towers, Effluent Treatment Plant, HVAC, Chillers, Plate type Heat Exchangers, Shell & Tube Heat Exchangers, Pressure Safety Valves and VAR Units)
Root Cause Analysis (RCA) and FMEA
Knowledge of API Standards (API 610, API 617, API 618, API 660, API 682 & API 510 )
Internal Auditor for ISO 9001:2015,14001:2015 & ISO 45001:2018
Team Management
Risk Based Planning & Turnaround Management
Multitasking & Smart Player
Accomplishments
- Managed a team of 16-20 subordinates and bolstered their skills for quality, in time and safe execution of the maintenance tasks.
- As a plant maintenance engineer, effectively managed 1 turnaround and 2 re-catalyzation shutdowns of Ethylene Oxide & Ethylene Glycol plant involving various contractors with a total head count of 500 workmen. Completed the shutdown one day a head of schedule which had contributed a net saving of $150000. For this accomplishment, got promoted to Senior Manager-Maintenance Planning in year 2020.
Software
Asset Performance Management (APM)
Microsoft Office
SAP-EAM (PM & MM Modules)
Enterprise Resource Planning (ERP)
Design Software ( Auto CAD, CATIA, Pro-E)
Microsoft Project
Awards & Honors
- Going Extra Miles (GEMS) (Year-2017)
Received GEMS award for developing the Competency Assurance System module for peers and subordinates
- Well Done Award (Year-2018)
Received Well Done award for early identification of crack in cross-head of single line reclaim gas compressor and timely repair, which has averted
major damage to this critical machine.
- R-Samman (Year-2020)
Received R-Samman for exemplary planning for managing the breakdown of single line equipment in minimum possible time which could either
have lead to major financial loss.
References
- Will be furnished on requirement.
Timeline
Sr. Manager-Plant Maintenance Planning
Reliance Industries Ltd
10.2016 - Current
Senior Engineer- Engineering & Utilities
M/s Hindalco Industries Limited
10.2014 - 09.2016
Senior Engineer- Mechanical Maintenance
M/s Jindal Aluminum Limited
01.2014 - 10.2014
MBA - Operations Management
Sikkim Manipal University
04.2011 - 03.2013
Senior Engineer- Mechanical Maintenance
M/s Metenere Limited
08.2010 - 12.2013
Bachelor of Technology - Mechanical Engineering
Himachal Pradesh University
08.2006 - 07.2010