Sumeet Sanjay Ambilwade
Production Planning Engineer
Thane, Maharashtra,MH
Overview
3
3
Certificates
8
8
years of professional experience
3
3
Languages
7
7
years of post-secondary education
Timeline
Production Engineer
Neles India Pvt. Ltd
11.2019 - Current
Production Engineer
Tata Motors Ltd
07.2016 - 10.2019
Testing Engineer
Endurance Technologies Pvt. Ltd
11.2015 - 05.2016
BE - Mechanical Engineering
Mechanical Savitribai Phule Pune University
08.2015 - 07.2018
Apprentice Trainee
Tata Motors Ltd.
06.2014 - 06.2015
D.A.E -
MSBTE
07.2011 - 07.2014
S.S.C -
SSC Board
05.2008 - 06.2009
Summary
Completed BE in Mechanical Engineering & Diploma in Automobile Engineering with 7+ years of work experience. Having exposure in production processes, productivity improvement,operational excellence using Lean Six Sigma methodology. Families with the ISO standards, it's documentation and implementation.
Skills
Production planning and control
Work History
Production Engineer
Neles India Pvt. Ltd
Thane, Maharashtra
11.2019 - Current
- Ensuring production target execution with minimum rejection in safe working environment
- Daily and monthly capacity calculation & planning of production as per plan and resources availability
- Co-ordination with the supporting functions for advanced planning for order execution
- Material & resources planning to execute order on time to meet customer requirements
- Utilization of Lean six sigma methodology to reduce MUDA, Time study and line balancing, Implementation of Kaizen to improve efficiency
- Preparation of SOP and ISO Documents.
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
- Performed root cause analysis and implemented corrective actions.
- Improved productivity by developing and implementing innovative production processes for new and existing products.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
Production Engineer
Tata Motors Ltd
Pune, Maharashtra
07.2016 - 10.2019
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Inspected all machines and equipment and provided necessary repairs.
- Communicated with other team members to enhance process and performance.
- Performed root cause analysis and implemented corrective actions.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Supervised entire production process and prepared proper documentation for dispatch.
- Decreased defect rate by applying process capability analysis and creating weekly defect reports.
Testing Engineer
Endurance Technologies Pvt. Ltd
Aurangabad, Maharashtra
11.2015 - 05.2016
- Daily testing of 2 & 3-wheeler clutches and its child parts such as clutch plate, friction plate, clutch springs, clutch housing, friction lining material etc
- On periodic basis as per requirements
- Testing on different test rigs as well as directly on vehicles
- Test results analysis and comparing with required or acceptable results
- Testing sample result conclusions based on output test results in comparison with the required or acceptable test result
- Conducted tests on testing machines such as VLVS test (variable load variable speed) on MUE Rig,
- Friction plate lining material bonding test on UTM (Universal testing machine), Spring deflection test (Coil spring, Belleville spring etc.) on spring defecting testing machine, Drag test on Drag test rig, clutch burn test on Full size test rig, Friction lining hardness test on hardness testing machine, roughness test on roughness testing machine etc
- Handling of various gauges such as vernier caliper, micrometer screw gauge, dial gauge, height gauge, surface plate, gap gauge, filler gauge, scale, multimeter, thermocouple, etc.
Apprentice Trainee
Tata Motors Ltd.
Pune, Maharashtra
06.2014 - 06.2015
- Looking for the daily production activities and lineup production plan as per 4M availability
- Preparation of Process Sheet, Work Instruction Sheet, Control Plan, PFMEA, skill matrix, SOP etc
- Monitoring of daily internal & external customer feedback & taking necessary CAPA using 7 QC Tools & various Problem-Solving techniques
- Controlling Process Rejection by root cause analysis & taking necessary CAPA
- Cycle time study using MOST technique, Identification, and elimination of COMMWIP losses & De- bottlenecking the operations to improve productivity
- Daily calculation of DRR (Direct Run Rate), DRL (Direct Run Loss), down time etc
- Preparation and compliance of ISO9001, IATF-16949 Audits and Its documentation.
Education
BE - Mechanical Engineering
Mechanical Savitribai Phule Pune University
Pune, Maharashtra 08.2015 - 07.2018
D.A.E -
MSBTE
Aurangabad, Maharashtra 07.2011 - 07.2014
S.S.C -
SSC Board
Aurangabad, Maharashtra 05.2008 - 06.2009
Certification
6-Sigma Yellow belt (Six Sigma Study – Id-846554)