Sumit Acharya

ADCL-Fafeco Engg. Pvt. Ltd. also known as EPIQ ! ADF is of Epiq machinery group of companies has provided and continues to provide its global customer base with world leading, innovative robust material handling solutions.

• Monitoring production process to detect issues and optimize workflow.
• Troubleshooting and resolving production issues that can improved process reliability.
• Collaborating with cross-functional teams to ensure process compliance.
• Conducting cost-benefit analyses of process improvements, resulting in increased operational efficiency and cost savings.
• Providing guidance and support to junior staff members on daily tasks, projects, and objectives.
• Assisting in the development of operational strategies to ensure efficient and productive operations.
• Coordinating with other departments to ensure smooth flow of operations.
• Maintaining up-to-date knowledge of company products and services.
• Developing a system for tracking inventory and ordering supplies as needed.
• Developing and implementing production plans to meet customer requirements and company objectives.
• Performing root cause analysis of any issues arising during manufacturing operations.

• A 48 years of excellence organization dealing in the domain of steel distribution. Official Distributor of JSW ltd. From 2016 onwards with the forward integration of sheet metal fabrication to provide services in customized manufacturing components in different engineering commodities. (www.bharatiron.com)
• Handled the projects of "Aarti Structure, Hyosung, Challenger Sweepers, Normet, SANY Heavy India Pvt. Ltd, Hamm_Writgen (John Deere Group), Peri India Pvt. Ltd.
• Product/project costing. (Laser Cutting + Bending + Fabrication + Machining + Surface Finish)
• Customer Relationship.
• Manufacturing Design Preparation.
• Marketing for new orders.
• New Product Development
• Customer Assessment.
• Feasibility Study
• New Customer Development.

• Finetech Enterprises is a vertically oriented organization, delivers in the domain of renewable industries in the terms of heavy mechanical fabricated components.
• Established the entire manufacturing process & played a key role in providing consistent quality of products for Suzlon Generators Ltd. Senvion India, Ingeteam Inc (Spain & USA), GE Power (Brazil), ABB Motors India Ltd. KSB Pumps Ltd. Durr India Ltd. Elin Motoren (Austria).
• Ably handled and developed the wind turbine manufacturing components right from 1.5 MW to 3.1 MW motor & generator body through fabrication & machining process.
• Handled Senvion's M120 generator frame; right from manufacturing design, planning & execution.
• Aligned with manufacturing personnel to define manufacturing processes for fabrication of custom parts.
• Reviewed technical drawings for accuracy and thorough compliance with outlined design requirements, verifying feasibility of production within timeline limitations.
• Performed inspections and internal audits for clients.
• Prepared WPS/PQR/WPQ as per EN 15609-1 & ASME Sec IX.
• Developed welding process for SMAW, GMAW & FCAW.
• Directed junior team members in handling welding inspection activities.
• Verification of test certificates. (Mill TC & Lab TC)
• Evaluated work against design specifications.
• Prepared Quality Assurance documents like; Weld Map, Weld Visual Report, Welding Process Record, QAP, QCP, PFD, FMEA.
• Calibrated products to match design and operational specifications.
• Compared product and materials colors, shapes, textures and grades with predetermined templates.
• Noted changes during testing in project documentation.
• Layout preparation & internal component fixture preparation using Auto-Cad
• Wrote protocols, qualification documents, test plans and reports.
• Managed work force utilization, space requirements and workflow.
• Researched suppliers of raw materials and finished goods.
• Sketched outline designs and used CAD programs to create detailed designs and specifications.
• Inspected products and reviewed processes for compliance with requirements and techniques.
• Engaged closely with customers to understand product vision and define product strategies.

• Played a key role in supplying & setting up the business of company with Premium Transmission, Wilo & Mather Platt, Greaves Cotton, Elecon Gears & Kirloskar Pune.
• Inspected, tested and measured materials, products and installations against specifications.
• Led cross-functional team evaluations of production metrics and test results.
• Followed industry standards and manufacturer instructions to calibrate measurement tools.
• Documented, filed and maintained proper inspection records and quality assurance documents.
• Notified supervisors about production problems and helped identify and correct concerns.
• Analyzed manufacturing data against functional design and expected quality results.
• Prioritized needs and delegated assignments to handle multiple projects simultaneously.
• Sourced well qualified vendors for company.

• Demonstrated strong knowledge of company standards and protocols during inspections.
• Conducted inspections with quality control team members.
• Contributed to root cause evaluation to mitigate risk and foster continuous improvement.
• Planned, scheduled and coordinated detailed design phases of large-scale projects.
• Notified supervisors about production problems and helped identify and correct concerns.
• Inspected, tested and measured materials, products and installations against specifications.
• Visited vendor facilities and observed manufacturing environment to review and assess procedures.

• Supported team in implementing corrective actions to increase quality.
• Performed product inspections and reported results detailing errors, failures and non-conformance.

• Production engineer with 1.5 years experience with extensive training in engineering, machine programming, machinist work, and AutoCAD skills. Ability to strengthen production processes to maximize quality, safety, volume capacity, and profitability across departments.