Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic

Sumit Bansode

Electrical Maintenance Engineer
Navi Mumbai,Maharashtra

Summary

Dynamic Senior Executive with over 14 years of Experience in Electrical Maintenance with a proven track record at MUKAND LTD, enhancing equipment reliability and optimizing energy management. Skilled in electrical diagnostics and technical troubleshooting, I successfully reduced downtime through effective preventive maintenance and root-cause analysis, while fostering team collaboration to drive operational excellence. My interpersonal skills likeTeam leadership & supervision, Interdepartmental Coordination, Shop floor communication, Technician training and mentorship.

Overview

14
14
years of professional experience
3
3
Languages

Work History

Electrical Maintenance Engineer

MUKAND LTD
Navi Mumbai
07.2011 - Current
  • Collaborated with cross-functional teams to troubleshoot complex electrical issues, resulting in increased efficiency and productivity.
  • Increased cost-efficiency by identifying opportunities for process improvement within the realm of electrical system management.
  • Improved equipment reliability by conducting regular preventive maintenance and repairs on electrical systems.
  • Developed and implemented effective maintenance schedules for electrical systems, ensuring optimal performance at all times.
  • Provided technical support to colleagues, enhancing overall team performance in addressing electrical maintenance challenges.
  • Participated in internal audits to assess compliance with established policies, procedures, and regulatory guidelines concerning electrical maintenance engineering operations.
  • Maintained strong vendor relationships to ensure timely delivery of replacement parts and support services when needed.
  • Scheduled and undertook periodic maintenance on all electrical installations, components and equipment.
  • Enhanced plant safety by inspecting and maintaining electrical control systems, ensuring compliance with industry standards and regulations.
  • Streamlined documentation processes for maintenance activities, improving record accuracy and accessibility for future reference.
  • Coordinated with external contractors during major overhaul projects or specialized maintenance activities, ensuring alignment with organizational goals and regulatory requirements.
  • Conducted root cause analyses for recurring equipment failures, implementing corrective actions to prevent future occurrences.
  • Assisted in the design and installation of new electrical systems during facility expansions, ensuring seamless integration with existing infrastructure.
  • Inspected equipment every week to maintain working order.
  • Facilitated knowledge transfer within the team by training junior engineers on best practices in electrical maintenance engineering.
  • Reduced equipment downtime through early identification of potential issues via thorough analysis of electrical system performance data.
  • Optimized energy consumption by monitoring and adjusting power usage in accordance with facility requirements and industry best practices.
  • Implemented and maintained inventory control systems for spare parts and equipment, reducing lead times for critical repairs and minimizing stock obsolescence.
  • Upgraded outdated electrical components with modern alternatives, prolonging equipment lifespan and improving operational efficiency.
  • Reviewed technical documentation to complete equipment maintenance and repair.
  • Developed preventive maintenance schedules to minimize downtime and optimize performance.
  • Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
  • Organized and directed maintenance shutdowns and startups.
  • Documented maintenance activities and confirmed compliance with relevant regulations.
  • Used information in technical diagrams, schematics, and manuals to understand operations and make successful repairs.
  • Revamped systems and upgraded wiring, PLCs and drives to handle changing needs.
  • Trained new system users and employees in classroom type sessions to promote useful system knowledge and operations expertise.
  • our machine building division we are manufacturing E.O.T cranes, Gantry cranes, transfer cars and various equipment like coke oven for required CNC horizontal and vertical boring machines,CNC flame cutting machines,Radial drilling machines,welding machines like FCAW,SMAW,SAW repairing and maintenance of this equipments.
  • Familiar with CNC siemens 840D system and Siemens PLC S7 used in Horizontal 3 Axis Boring machines and vertical boring machines.
  • worked in Bright Bar machineries like cold drawing machines,centerless grinding machines,peeling machines, ultrasound machines for that maintenance and troubleshoot the problem of this equipment.
  • familiar with bar rolling mill equipments and maintenance and repairing of equipment.

Education

Diploma in Industrial Electronics - Industrial Electronics

Bharti Vidyapeeth Institute of Technology
Navi Mumbai
04.2001 -

Skills

Electrical diagnostics

Spare parts management

Industrial automation

Technical troubleshooting

Root-cause analysis

Inventory maintenance

Preventive Maintenance

Variable frequency drives

Energy management

Electrical safety

Accomplishments

Eliminated frequent breakdowns of EOT crane at open yard due to DSL insulator failures by inventing new design of insulator and implemented it successfully result in zero breakdown due to failure of insulators.

Timeline

Electrical Maintenance Engineer

MUKAND LTD
07.2011 - Current

Diploma in Industrial Electronics - Industrial Electronics

Bharti Vidyapeeth Institute of Technology
04.2001 -

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Sumit BansodeElectrical Maintenance Engineer