Sumit Ranjan
Production/Methods Engineer
Wakad
Summary
Detail-oriented, organized and meticulous employee. Works at fast pace to meet tight deadlines. The field of production being a strong point, qualities of vendor management and tooling also add a feather in the cap. Tried hands in self-employment in the field of composite raw materials supplying and manpower outsourcing but covid outbreak came in between. Enthusiastic team player ready to contribute to company success.
Overview
13
13
years of professional experience
4
4
years of post-secondary education
6
6
Certifications
4
4
Languages
Work History
Jr. Engineer
Jewel Consumer Care Pvt. Ltd.
7 2010 - 1 2011
- Working as Jr. Engineer-Production
- Processing on Injection Molding machine for toothbrush manufacturing
- Worked with new parts for First Article Clearance with quality approval
- In process quality check, remedial action for in-line problems
- Mold change work follow-up and maintain standard mold change-over time
- Check working condition of any ancillary equipment
- Implemented new techniques on product manufacturing
- Ensuring minimum wastage of material
- Projects handled: Oral-B toothbrushes, Pepsodent toothbrushes, Colgate toothbrushes
- Achievements: Rewarded 2 times for giving maximum output than planned
- Rewarded 3 times for maintaining minimum wastage in respective shifts.
Engineer
Larsen & Toubro Limited, Defense & Aerospace Division
02.2011 - 11.2015
- Working as Production Engineer
- Improved team productivity by providing technical guidance and mentoring technicians.
- Review and Study of Projects to collate all technical information and to establish the best method of controlling & implementing the same
- Manufacturing of different composite assemblies using wet layup, VRTM, Resin infusion molding, Prepreg layup
- Engineering solutions to problems faced in production to accelerate output rate
- Ensured accuracy in manufacturing of composite assemblies thus conforming to defense and AS9100 standards
- Machining and integration (assembly) of composite parts with metallic hardware
- Root Cause Analysis (RCA) for process related issues
- Monitoring and controlling of raw material consumption and man hour utilization in various projects
- Mentor new graduate trainees and interns
- Making workmen aware about technicalities of a process
- Reduced time of winding, pneumatic testing and perforation of shells by 50%
- Internal and external auditee for EHS and WMS for department
- Projects handled: BrahMos Missile, VSSC, ADE, HAL, IAI
- Achievements: DNV Certified internal auditor of ISO 18001 & ISO 14001
- 60% cycle time reduction in winding process by developing in house fixture in part centric process
- Reduced consumption of resin by 5kgs per RTM process by modifying the design of RTM machine
- Reduction in cycle time of pneumatic testing of shells by developing pneumatic testing panel and incorporating quick release couplings
- Part of vacuum sputtering team for BrahMos missile structural parts
- Bagged 5 'WOW Cards' as appreciation for special achievement
- Got 'MANTHAN' awards at two occasions for cost reduction and cycle time reduction.
Composite Tooling Asst. Engineer
TATA Advanced Materials Ltd (TAML), Aerospace Division
11.2015 - 7 2017
- Working as Asst. Composite tooling engineer
- Leading a team of 10 sub-ordinates for tool manufacturing and rework
- Designing of concepts for tools, jigs and fixtures for aerospace parts
- Concepts were designed for both composite and metal tools
- Master model manufacturing for composite tools and templates
- Manufacturing of composite tools for aerospace parts for various complicated profiles and shapes
- Supplier follow-up for outsourced tools
- First Article Inspection of new parts and Delta FAI for modifications of tools or processes
- Limited Series Production for fine tuning or fool proofing of tools
- Completion of assigned tasks in stipulated estimated time.
- Support to production for uninterrupted flow of production
- Process improvements (Kaizen, Poka-yoke) for cycle time reduction, cost reduction and quality improvement
- Projects handled: Boeing, SPIRIT, CTRM, FACC, GKN, NAL, VSSC
- Achievements: Manufactured of Longeron IB/OB tools (LH & RH) composite tool for SPIRIT project
- Manufactured of access door composite tool for Boeing-CHINOOK
- In-house ramp core stabilization fixture for Boeing-CHINOOK program
- Manufactured carbon caul plates for FACC program
- C-scan fixtures for NAL parts
- CMM fixture for VSSC SPS panels
- Participated in a number of Kaizens and SGIAs
- Bagged 7 'Awesome Cards' for extraordinary achievements from various CFT heads.
Deputy Manager (Rubber & Composite)
Godrej Aerospace
02.2023 - 07.2023
- Improved team productivity by 30% providing technical guidance and mentoring junior engineers.
- Established strong working relationships with stakeholders through exceptional communication skills, fostering trust and collaboration.
- Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
- Performed preventative maintenance to keep tools and equipment functional.
- Prepared action plans for problematic processes and assets.
- Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.
- Provided input to team lead regarding areas for process and procedural improvement.
- Wrote, reviewed and edited technical document in accordance with template requirements.
- Optimized engineering processes by implementing innovative solutions and streamlining workflow.
- Developed work plans for various personnel roles based on strengths and talents.
- Trained and mentored competent and flexible workforce to meet project needs and promote positive work environment.
- Applied lean principles to enhance efficiency and reduce waste in various engineering projects.
- Developed cost estimates and project specifications for proposals.
- Participated in formal internal design reviews of proposed products and components.
- Streamlined manufacturing processes, reducing production costs while maintaining quality standards.
- Coordinated cross-functional efforts to successfully implement new technologies into existing systems.
- Documented and developed engineering procedures and processes.
- Assisted in developing cost-effective solutions to engineering problems.
Deputy Manager (Rubber & Composite)
Godrej Aerospace
01.2024 - Current
- Leading and guiding team of 28 sub-ordinates of daily production and methods activities.
- Developed new product and process for new projects and documented learning.
- Rubber and composites lining on metal parts for defense projects.
- Performed preventative maintenance to keep tools and equipment functional.
- Developed comprehensive project plans to ensure timely completion within budget constraints.
- Leveraged data-driven decision-making to identify opportunities for process enhancements, leading to significant cost savings.
- Practiced environmental sustainability initiatives by integrating Eco-friendly practices into shop floor activities.
- Raw material and consumables consumption monitoring for uninterrupted and smooth workflow.
Education
Matriculation -
TPS High School, BTPS, BSEB
Barauni, Bihar 01.2005 - 05.2006
Diploma In Plastics Technology -
CIPET, Ahmedabad
Ahmedabad, Gujarat 07.2007 - 07.2010
Skills
- Interpersonal skills
- Communication skills
- Leadership qualities
Problem Solving Skills
Cost saving methods implementation
Certification
Supervisory development programme, LDA, Lonavala
Personal Information
- Date of Birth: 16/10/89
- Gender: Male
- Marital Status: Married
Disclaimer
I hereby declare that stated information is correct to the best of my knowledge and belief.
Timeline
Deputy Manager (Rubber & Composite)
Godrej Aerospace
01.2024 - Current
Deputy Manager (Rubber & Composite)
Godrej Aerospace
02.2023 - 07.2023
Composite Tooling Asst. Engineer
TATA Advanced Materials Ltd (TAML), Aerospace Division
11.2015 - 7 2017
Engineer
Larsen & Toubro Limited, Defense & Aerospace Division
02.2011 - 11.2015
Diploma In Plastics Technology -
CIPET, Ahmedabad
07.2007 - 07.2010
Matriculation -
TPS High School, BTPS, BSEB
01.2005 - 05.2006
Jr. Engineer
Jewel Consumer Care Pvt. Ltd.
7 2010 - 1 2011
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