Sumit Sharma
Bhiwadi
Summary
.Offering more than 13 years experience across the Automotive manufacturing industry
A dynamic professional with more than 13 years of rich experience in strategic production, planning & Man Management, Process Enhancement, Quality & Cost Control, Automation, WH management, Inventory control, RM Import/Domestic planning, MRP, Capacity Planning, Budget planning, Capacity Enhancement, Scrap rate Reduction
Overview
14
14
years of professional experience
Work History
Deputy Production & PPC Manager
Zavenir Daubert India Pvt. Ltd.
06.2024 - Current
- Working as a Deputy Production and PPC Manager and Responsible for Production Planning and Dispatch activity.
- Handling Project of Automated Production line of Oil manufacturing by blending Process.
- Automation terms include, DMS , WMS , FMS , MES, ASRS .
- Implementation of AMR’s, Auto Filling line by Robot control system, PESO ASRS system.
- Working on ERP for Managing daily Production Planning. Production planning execution, daily Sale adherence , Daily Production Plan vs Actual, Loss Analysis, BOM vs Actual analysis, Freight Analysis, Consumption report MIS, Inventory Management FG and consumables
- Daily 5S visit Zone wise, Safety equipment checking, Quality issues analysis.
- Additional Highlights: PPC
- Production plan, setup Plan as per dispatch Schedule, Review and managing FG stock.
- Customer Schedule distribution making and monitoring, 4M condition, Customer inventory, BOM analysis.
- Ware house Stock monitoring and planning, Customer wise daily dispatch monitoring.
- Plant inventory control, RM Procurement, Dispatch monitoring, Daily sale achievement as per plan.
Deputy Production Manager
HELICAL SPRINGS Unit Of T.K. Precision Pvt. Ltd.
04.2021 - 01.2022
- Working as a Deputy Production Manager in production department in CNC forming, machining & Assembly section.
- Going through overall process of organization and overall responsible for production set up planning as per dispatch plan.
- Managing day to day activity of manufacturing process to assure that safety and best practices are maximized.
- Implementation and monitoring of 5s, Poka yoke, OEE, line balancing,4M, JIT, TPM, Automation, 3M, Time study, lean manufacturing.
- Project of set up time Reduction, Scrap Reduction, Increase in Productivity, Automation, Document implementation, Customer complaint reduction, PPM reduction.
- Quality standard, Plan and implementation of quality system audits internal and external.
- Working on cost down/business plan project.
- Minimizing performance bottlenecks for achieving high productivity with maximization of man, material, and machine.
- Achievement of Rejection Reduction from 5.6% to 1.4 %
- Responsible of overall layout change and implementation of new project and plant setup.
- Overall responsible for manpower management, Tooling management, Tooling development, Tool Vendor development
- Daily monitoring of Machine PPM and scrap and rework, daily Rejection analysis meeting.
- Working on lean manufacturing, cycle time Reduction, Process improvement, documentation.
- Daily meeting with team for Product quality, Internal quality issues, Production plan actual report, Machines issues.
Sr. Engineer
FCC CLUTCH INDIA PVT. LTD. (Japanese MNC)
05.2016 - 04.2021
- Company Overview: FCC CLUTCH INDIA PVT. LTD. is a company owned by F.C.C. group companies. The company is exclusively into manufacturing & supplying of automobile clutch assemblies to O.E.Ms of two wheelers, three wheelers & four wheelers. The company is also in to manufacturing of clutch friction disc with cellulose (paper) and cork base.
- I have Worked as a Sr. Engineer in production department in Assembly section.
- Active member of improvement team for increasing productivity through Time study & Line Balancing.
- Responsible for the daily manpower handling as per shift plan.
- Responsible for production punching on daily basis, making PR (purchase requisition) & release PR in SAP system.
- Responsible for the capacity calculation of machines & assembly lines as per customer requirement on monthly basis.
- Monitoring of OEE, Flow manufacturing, In-process Rejection & consumable costs & reviewing process capability reports.
- Take the corrective & Preventive action for control the rejection.
- Responsible for giving OJT (on job training) to the operators for process &quality improvement.
- Operational knowledge of mechanical devices.
- TPM , IATF 16949 documents preparations and knowledge.
- To attend the morning meeting with seniors & juniors.
- Implementation of Kaizens to reduce the down time, to improve the productivity of machine & quality of product.
- Responsible for implementing kaizen, OPL (one-point lesson) for reducing the production downtime & losses.
- Finding of root cause of problem and solve by PDCA Cycle.
Production Engineer
TALBROS AUTOMOTIVE COMPONENTS LTD.
11.2011 - 04.2016
- Worked as a production engineer in machine shop.
- CNC’S and VMC’S programming, Tooling, and setup knowledge.
- Responsible for handling Shift individually.
- Responsible for Production plan actual.
- Responsible for good quality product, safety, tool management.
Education
B. TECH - Mechanical Engineering
Maharshi Dayanand University
ROHTAK01.2011
12th - undefined
H.B.S.E
01.2007
Skills
- Well versed with ERP, SAP, MS-OFFICE
- AUTOCAD
- Good team leader, Good listener, Good problem solving skills
- Good verbal and written communication skills
Timeline
Deputy Production & PPC Manager
Zavenir Daubert India Pvt. Ltd.
06.2024 - Current
Deputy Production Manager
HELICAL SPRINGS Unit Of T.K. Precision Pvt. Ltd.
04.2021 - 01.2022
Sr. Engineer
FCC CLUTCH INDIA PVT. LTD. (Japanese MNC)
05.2016 - 04.2021
Production Engineer
TALBROS AUTOMOTIVE COMPONENTS LTD.
11.2011 - 04.2016
B. TECH - Mechanical Engineering
Maharshi Dayanand University
12th - undefined
H.B.S.E
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