Die Casting Machines Maintenance
Sundar Ganesh
Maintenance In Die Casting Foundries
Anandapuram
Summary
Mechanical Maintenance Person with an Very Strong Technical Knowledge & Rich Shop Floor Field Experience Spanning about 17 Years in Various industries & Fields. Not Only Strong Technically but also has Enormous Experience in Handling Large Teams & Organizing Team Members for Various Activities.
Detail-oriented, organized, and meticulous employee. Works at fast pace to meet tight deadlines. Enthusiastic team player ready to contribute to company success.
Professional engineer prepared for this role. Expertise in problem-solving, system optimization, and project management. Strong focus on team collaboration and achieving results. Reliable and adaptable with skills in CAD, process improvement, and technical analysis. Known for effective communication and innovative solutions.
Recent graduate with foundational knowledge in Die casting Machines and hands-on experience gained through academic projects and internships. Demonstrates strong teamwork, problem-solving, and time-management skills. Prepared to start career and make meaningful contributions with commitment and drive.
Overview
21
21
years of professional experience
1
1
Language
Work History
Engineer
TVS – SUNDRAM FASTENERS LIMITED
05.2024 - Current
- Engineer of mechanical maintenance of die-casting machinery, ranging from 420 tons to 1,650 tons. Brands like Italpresse, Zitai, Idra.
- Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
- Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
- Developed positive working relationships with stakeholders to effectively coordinate work activities.
- Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.
- Provided input to team lead regarding areas for process and procedural improvement.
- Wrote, reviewed and edited technical document in accordance with template requirements.
- Conducted rigorous quality assurance tests, identifying areas of improvement for product optimization.
- Reviewed technical drawings developed by CAD technicians and drafters.
- Developed cost estimates and project specifications for proposals.
- Participated in formal internal design reviews of proposed products and components.
- Reduced project completion time with efficient resource allocation and effective communication strategies.
- Evaluated vendor proposals for equipment procurement, selecting optimal solutions based on performance requirements.
- Coordinated with suppliers to secure high-quality materials, negotiating favorable terms that led to reduction in project costs.
- Collaborated on interdisciplinary teams to develop creative, cost-effective solutions for complex projects.
- Streamlined project delivery processes, implementing agile methodologies that improved team collaboration and efficiency.
- Improved client satisfaction with detailed progress reports and proactive communication during project execution phases.
- Reduced downtime during system upgrades with thorough planning and implementation of new hardware across company networks.
- Supported junior engineers through mentorship, offering guidance on complex problem-solving and technical skills development.
- Achieved significant cost savings in material usage through development and application of innovative recycling program.
- Conducted rigorous quality control checks, ensuring all engineering projects met internal and external quality standards.
- Initiated and led sustainability task force, integrating eco-friendly practices into engineering projects and reducing environmental impact.
- Improved energy efficiency in manufacturing processes by redesigning mechanical systems and components.
- Conducted detailed research and analysis to identify potential improvements in engineering methods, resulting in more sustainable practices.
- Enhanced team performance by implementing structured onboarding program for new engineers, reducing ramp-up time.
- Led cross-functional teams to innovate on product design, enhancing user experience and functionality.
- Created detailed reports on engineering activities and findings.
- Documented and developed engineering procedures and processes.
- Collaborated with other departments to facilitate successful project completion.
- Monitored and evaluated engineering performance to recommend improvements.
- Developed comprehensive engineering documents for all projects.
- Implemented new strategies to reduce costs and improve efficiency of engineering team.
- Verified construction documentation to meet client requirements and vision.
- Performed complex calculations to analyze and optimize engineering processes.
- Conducted technical evaluations of engineering designs and test results.
- Analyzed and interpreted data to identify trends and recommend improvements.
- Designed and implemented quality control processes to facilitate customer satisfaction.
Technician
ASHLEY ALTEAMS INDIA PRIVATE LIMITED
07.2018 - 04.2024
- Complete responsibility for the mechanical maintenance of die casting machinery ranging from 420 tons to 3,300 tons, including brands like Italpresse and Buhler, as well as the maintenance of the CNC machine shop in the plant.
- Completed complex repairs quickly by leveraging strong diagnostic skills and attention to detail.
- Actively participated in continuous learning initiatives to stay updated on industry trends and advancements in technology.
- Conducted root cause analyses for recurring technical issues, minimizing future disruptions.
- Demonstrated adaptability when faced with new challenges or technologies, enabling quick mastery of necessary skills.
- Conducted detailed diagnostics to identify issues, leading to decrease in system downtimes.
- Achieved significant energy savings by installing and maintaining energy-efficient systems.
- Ensured reliable network connectivity, closely monitoring system performance and making adjustments as needed.
- Maintained meticulous records of maintenance activities, ensuring compliance with industry standards.
- Fostered culture of continuous improvement, encouraging innovation and efficiency in technical processes.
- Optimized operational workflows by integrating cutting-edge technology solutions.
- Streamlined inventory management, ensuring optimal levels of spare parts and materials at all times.
- Elevated data security, implementing robust cybersecurity measures across all systems.
- Streamlined communication, introducing centralized platform for logging and tracking technical issues.
- Supported project management teams with expert technical advice, contributing to successful project completions.
- Reduced response times to technical issues, implementing prioritized troubleshooting protocol.
- Promoted sustainability, recommending and implementing eco-friendly technical practices and solutions.
- Enhanced safety protocols, conducting regular inspections and safety drills for technical team.
- Maintained strong focus on safety and efficiency to provide comprehensive support to personnel performing skilled repairs.
- Tested systems, noting issues and completing preventive maintenance.
- Tended to machines, troubleshot malfunctions and completed basic repairs to keep equipment fully functional and well-maintained.
- Inspected, evaluated and calibrated electrical and mechanical systems and components.
- Completed preventive maintenance on machines to enhance production and maintain quality.
- Managed maintenance activities, supervised staff, and inspected equipment.
- Checked, repaired and repacked survival equipment to meet specifications.
- Diagnosed and repaired problems with electrical and mechanical systems.
- Worked with diverse types of weather and ground conditions.
- Researched and implemented new technologies and equipment.
- Liaised with internal departments to optimize productivity and efficiency.
- Trained new technicians on standard operating procedures, ensuring consistency across the team.
- Increased customer satisfaction with prompt and knowledgeable support for various technical issues.
- Sewed fringe, tassels and ruffles onto drapes and curtains and buttons and trimming onto garments.
- Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
Service engineer
GK CNC AXIS SOLUTIONS
02.2017 - 06.2018
- In charge of the spindle service for various CNC brands and various types of spindles. (Expertized in HAAS, MAKINO, AMS, BFW, Hardinge, MAZAK, and all other brands of CNC machines.)
- Analyzed, troubleshot and diagnosed problems and provided prompt repair and solutions.
- Engaged in first-level support for customers requiring routine support and troubleshooting.
- Improved system efficiency with thorough troubleshooting and root cause analysis of technical issues.
- Reduced equipment downtime by performing regular maintenance checks and implementing preventive measures.
- Contributed to company growth by generating new business leads through positive word-of-mouth referrals from satisfied clients.
- Developed strong relationships with vendors, negotiating favorable terms for equipment purchases and service contracts.
- Developed and maintained broad knowledge of applications and industry activity to stay aware of trends, issues and competitions.
- Researched and implemented new technologies and equipment.
- Worked with diverse types of weather and ground conditions.
Engineering Technician
ASHLEY ALTEAMS INDIA PRIVATE LIMITED
05.2013 - 01.2017
- Responsible for the mechanical maintenance of die casting machinery ranging from 420 tons to 2000 tons, and maintenance of the CNC machine shop in the plant.
- Increased customer satisfaction with prompt and knowledgeable support for various technical issues.
- Trained new technicians on standard operating procedures, ensuring consistency across the team.
- Optimized system performance thorough testing and analysis.
- Performed troubleshooting and diagnosis on malfunctioning equipment.
- Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
Technician
DIAB CORE MATERIALS PRIVATE LIMITED
04.2009 - 02.2013
- Responsible for the mechanical maintenance of the hydraulic press shop and SPM machinery in the plant.
- Actively participated in continuous learning initiatives to stay updated on industry trends and advancements in technology.
- Maintained meticulous records of maintenance activities, ensuring compliance with industry standards.
- Reduced response times to technical issues, implementing prioritized troubleshooting protocol.
Technician
RANE BRAKE LININGS PRIVATE LIMITED
04.2007 - 04.2008
- Responsible for the mechanical maintenance of hydraulic press shop, ranging from 450 tons to 3,000 tons machinery in the plant.
- Streamlined processes by implementing efficient workflows and improving technician training programs.
- Improved customer satisfaction, swiftly addressing and resolving technical inquiries and issues.
- Enhanced team productivity with thorough training on new technologies and procedures.
- Improved system efficiency by implementing regular maintenance schedules for all technical equipment.
- Demonstrated to customers proper methods for operating equipment after it had been installed.
- Followed established procedures for inspection of belts, drives and motors, performing needed maintenance.
- Spread out articles or materials and examined for holes, tears and other defects.
- Increased customer satisfaction with prompt and knowledgeable support for various technical issues.
- Trained new technicians on standard operating procedures, ensuring consistency across the team.
- Worked with diverse types of weather and ground conditions.
Technician
INDIA HYDRAULIC EQUIPMENTS & SERVICES
09.2004 - 06.2006
- Responsible for the mechanical maintenance of mobile cranes and forklifts in the plant.
- Enhanced operational efficiency, automating repetitive technical tasks where possible.
- Increased equipment lifespan, performing preventive maintenance and timely repairs.
- Fostered culture of continuous improvement, encouraging innovation and efficiency in technical processes.
- Enhanced safety protocols, conducting regular inspections and safety drills for technical team.
- Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
- Performed troubleshooting and diagnosis on malfunctioning equipment.
Education
Diploma - Mechanical Engineering
Central Polytechnic College
Tharamani - Chennai01.2016
I.T.I - Diesel mechanic
Ranji AAron Memorial Trust
Tuticorin01.2003
HSC - General Studies
Sacred Heart Higher Secondary School
Turitcorin, India01.2002
SSLC - General Studies
Ranji AAron Memorial High School
Tuticorin, Inida01.2000
Skills
Responsible for Day to Day delivery of maintenance services, specifically preventive/ predictive maintenance, corrective maintenance and performance improvement for automation assets
Troubleshooting & Maintenance of High Pressure Die Casting Machines Familiar with : ITALPRESSE, BUHLER, ZITAI, IDRA, Tonnage from : 420Ton to 3300 Ton Die Cast Machines
Erection & Commissioning of Pressure Die Casting Machines ( 420T, 750T, 1650T, 3300T )
Trouble shooting of Low Pressure Die casting machine, Special purpose Machines, CNC Machines , Steam boilers and Utility Equipment’s
Knowledge in Servicing All Types of Hydraulic Pumps inhouse
Trouble shooting in 2 Axis Auto-Sprayers ( Wolin, ACHESON ), Robots ( FANUC, ABB ), Extractors , Hydraulic Trim Presses & Vacuum Machines, Die Thermo Regulator Unit
Knowledge in Service of CNC Machine Spindles, Ball Screws, ATC Cambox Reconditioning, 4th Axis/Rotary Tables
Handling the Breakdown Maintenance of VMC, CNC Turning centers and overhead cranes –15/25 ton
Knowledge in Dismantling / Installation of All types of Spindles Ensuring All geometrical & running parameters in-line after installation of Spindles in machine
Managing the startup TPM activities in all machines, planning the machines for PM and planning of Maintenance Spares and Consumables for Breakdown
Ensuring Smooth Functioning of Plant & Monitoring All machines periodically to ensure No Breakdown after Planned Maintenance
Monitoring and Controlling the Repairs & Maintenance Cost
Technical Strengths :
a) Good Knowledge in Ferrous, Non Ferrous Materials, Alloys & Steels
b) Process Knowledge in Manufacturing Machinery Spares
c) Good Network of Suppliers & Labour for Spares Supply
d) Good Knowledge in Manual Technical Drawing & taking geometrical measurements of Spares manually
e) Technically Strong in Hydraulics & Analyzing Problems in it
f) Capability to Handle Large Team & Guiding Properly
Quality control
Project planning
Technical reporting
Root-cause analysis
Process improvement
Team collaboration
System troubleshooting
Technical writing
Product development
Engineering documentation
Project estimation
Process development
Failure analysis
Machine learning
Manufacturing processes
Material selection
Structural analysis
Environmental compliance
Renewable energy
Technical documentation
Process automation
Construction engineering
Energy efficiency
Mechanical design
Problem-solving
Continuous improvement
Decision-making
Self motivation
Interests
Timeline
Engineer
TVS – SUNDRAM FASTENERS LIMITED
05.2024 - Current
Technician
ASHLEY ALTEAMS INDIA PRIVATE LIMITED
07.2018 - 04.2024
Service engineer
GK CNC AXIS SOLUTIONS
02.2017 - 06.2018
Engineering Technician
ASHLEY ALTEAMS INDIA PRIVATE LIMITED
05.2013 - 01.2017
Technician
DIAB CORE MATERIALS PRIVATE LIMITED
04.2009 - 02.2013
Technician
RANE BRAKE LININGS PRIVATE LIMITED
04.2007 - 04.2008
Technician
INDIA HYDRAULIC EQUIPMENTS & SERVICES
09.2004 - 06.2006
Diploma - Mechanical Engineering
Central Polytechnic College
I.T.I - Diesel mechanic
Ranji AAron Memorial Trust
HSC - General Studies
Sacred Heart Higher Secondary School
SSLC - General Studies
Ranji AAron Memorial High School