Sundari R
Engineer
Chennai
Summary
Develop and implement manufacturing concepts for common procedures and systems Assist in development of process documentation (work instructions, process specifications, process controls and procedures), ECO, MCO , AML, ECN and part creation.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Engineer
Flex India Pvt Ltd
07.2014 - 05.2024
- Collaborated on interdisciplinary teams to develop creative, cost-effective solutions for complex projects.
- Presented technical findings to customers, ensuring clear understanding of project status and goals.
- Streamlined manufacturing processes, reducing production costs while maintaining quality standards.
- Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
- Optimized engineering processes by implementing innovative solutions and streamlining workflow.
- Prepared action plans for problematic processes and assets.
- Hands on experience in Bill of materials (BOM), Product life cycle management (PLM – Agile, Baan), Order Management, Process Implementation.
- Maintain trackers/share point for the activities involved in.
- Develop and monitor project plans and processes (timely, quality output, and within budget)
- Responsible for controlling and maintaining the engineering change and documentation tracking process with emphasis on Bills of Material (BOM’s), Parts masters, Specifications, drawings and documentation to ensure appropriate changes are documented.
- Creating, implementing and finalizing engineering change orders (ECO's), Manufacturer change orders (MCO), Approved Manufacturer List (AML) and makes system changes.
- BoM cleansing.
- New BOM and sustain BOM creating and updating through ECO (Engineering change order) System Agile PLM tool.
- Integrate the PLM Tool to BAAN ERP Tool.
- Review & understand the documentation submittal requirements of the contract
- Create custom manuals/ procedures in the contractually required format
- Uploading & downloading of the documentation, such as drawings and manual from customer documentation sites,profile, test documents.
- Maintain document control system and keep track of all submittals using ISO 9001:2015 and IATF16949:2016 for automotive docs.
- Maintaining document status.
- Participate actively in the improvement of the Engineering support processes
- Support Technical Project Managers in preparing project reports
- Responsible for having an active role in the company’s continuous improvement plan to achieve plans for future growth within the company.
- Maintaining high level of time keeping. Having more productivity knowledge on processing reports. Preparing metrics weekly and monthly for the reviews. Maintaining QCL for all reports.
- Having profound knowledge in MS Office and completed “Lean Green Belt Certification”.
- Monitoring Team performance and report on metrics.
- Preparing Audit reports and conducting Audit for other teams as reviewer.
- Worked with the PLM and Agile in Delivering BOM .
- Review, analyze and evaluate business systems in relation to user needs across the organization
- Assess for both technical and business suitability, including feasibility and costing reports
- Build relationships and facilitate sessions with a diverse group of stakeholders to reach a common understanding of how business problems can be analyzed, transformed, and ultimately resolved with the help of process change and technology
- Proactively identify opportunities for process automation and standardization of business processes and workflows
- Perform gap analysis, support data collection, and write detailed descriptions of user needs, application features and functions, and steps required to modify and adapt the programs
- Support users on change control and system update
- Assist in Factory goal achievements. FTQ improvement and scrap reduction. Support engineering changes and variation·
- Responsible to ensure inventory activities such as maintain the overall SMT machines details of the sites with qualitatively.
- Preparing CAPA (Internal & External NC’s), Handling internal QMS documentation control. Key member of internal QMS documentation Audit.
- Validate AML and create part numbers based on specifications.
- Will have direct contact with end customer on AML suggestion and alternates.
- Involved in FMEA to mitigate the risks involved.
- Preparation of Quality Check List for process transparency.
- Preparation of GEMBA sheet for time study & to implement the lean process.
- Process improvements like creating macros for BOM file.
- Handling & maintaining audit related documents -SOP, SOW, QCL, FMEA, VSM ,Control Plan, Fish BoneDiagram, 5 Why Analysis,Gemba.
- Responsible for 5S Implementation and DMS document SPOC as additional roles.Initiating Internal Kaizen workshops (IKW) and implementing best practice method for process improvement to reduce cycle time and increase productivity achieving 100% quality.
Education
B.E - Electrical And Electronics Engineering
Sri Krishna Institute Of Technology
Chennai 04.2001 -
Skills
Engineering Change order
Manufacturing Change order
Agile PLM
DMS
Document creation
Microsoft office
Baan
Bill of Material
Certification
Lean Green Belt
Timeline
Lean Green Belt
11-2021
Engineer
Flex India Pvt Ltd
07.2014 - 05.2024
B.E - Electrical And Electronics Engineering
Sri Krishna Institute Of Technology
04.2001 -