Sunil.
Lean Operation Excellence Leader| LSSBB| Process Optimization
Summary
Dynamic professional with a proven track record in leading cross-functional teams and executing successful project implementations. Expertise in strategic planning, process optimization, and stakeholder management drives impactful results. Recognized for adaptability and collaboration in fast-paced environments, consistently delivering high-quality outcomes. Proficient in leveraging analytical skills and industry insights to enhance operational efficiency and align with organizational objectives.
Overview
13
13
years of professional experience
2
2
Certifications
Work History
FUNCTIONAL LEAD – FG WAREHOUSE & LOGISTICS
TRIDENT GROUP INDIA (PPO)
05.2023 - Current
- Led Lean & Process Optimization Projects, standardizing warehouse operations & improving efficiency by 25%
- Applied data-driven root cause analysis to reduce stock variance by 20% & improve dispatch accuracy to 98%
Summer Intern
Trident Group
04.2024 - 06.2024
- Worked on SAP S/4 HANA functionalities, including PO creation, RFQ creation, & RFQ Comparison etc
- Conducted thorough follow-ups on Purchase Orders (PO) with 544 suppliers to ensure timely delivery
ASSOCIATE (STEEL MAKING ELECTRICAL MAINTENANCE)
TATA STEEL LIMITED
04.2019 - 04.2025
- Executed 12+ Lean Six Sigma / Kaizen Projects annually, eliminating process defects using the TQM Circles
- Implemented TPM methodologies & Safety protocols by preparing SOPs to mitigate the workplace hazards
- Reduced the Graphite Electrode consumption by 10%, achieving ₹1.2 Cr annual savings in steel production
- Improved plant safety by 95% through Auto-coupler implementation, minimizing human-machine interface
- Improved power system reliability & efficiency by expanding Transformer capacity from 22 MVA to 28 MVA
- Facilitated cross-functional workshops (VSM, RCA, TPM circles) to identify bottlenecks and optimize process
- Ensured daily temperature measurements of the volume of 4,420 tons of steel per shift of the operation
- Conducted daily maintenance of r PLCs & Q drives, reducing breakdown by 20% through preventive actions
TRADE APPRENTICE
TATA STEEL LIMITED
10.2016 - 04.2017
- Passed AIIT under Director General of Training, Ministry of Skill Development & Entrepreneurship, GOI
- Demonstrated a Model of "Future of Steel Making: Con-Arc Process" in Tata Steel Technical Exhibition 2018
- Gained insights on Safety & TQM via Tata Business Excellence Model with hands-on and classroom training
SCHOOL TEACHER
RISING SUN ENGLISH SCHOOL
01.2013 - 09.2016
- Experienced in teaching 60 Students per class and gained adaptability to the new teaching methodologies
- Experienced in guiding and mentoring the students in improving their Academic Performance above 90%
Education
MBA - Operations Management
Indian Institute of Management, Udaipur
Udaipur 04.2001 -
AMIE (Electrical Engineering) -
Institution of Engineers
Kolkata, India 04.2001 -
Aircraft Maintenance Engineering (Avionics) -
Indian Institute of Aeronautical Science
Jamshedpur05-2010
Skills
- Lean Six Sigma (Black Belt)
- Continuous Improvement
- Process Excellence
- Root Cause Analysis (RCA)
- DMAIC
- Kaizen
- MS Excel, PowerPoint, Access
- VSM
- FMEA
- SAP S/4 HANA
- Minitab (basic)
- TPM
Certification
Completed 'The Lean Six Sigma Black Belt Certification' by The Indian Statistical Institute, Pune 2024
Affiliations
- Elected Member, Student Affairs, IIMU
- Amongst 7 members elected to The House of Representatives by a batch of 335 students in IIMU 2024
- Supervised the Logistics & Vendor Management, Women Health and LGBTQ+, Security & discipline Involved in creating a yearly budget of 1+ Cr for events & fests to be conducted for 800+ students
- Governed the conflict resolution, development & functioning of 27 student-run clubs, committees
- Trek Lead, TSAF, Tata Steel
- Led a trekking group for a 10-day tour from Kuflon, Uttarkashi Uttarakhand to Siyari Top (11862 ft) 2018
- Visited Local village school as community outreach initiative, distributed essential school supplies
Internship
- Performed maintenance, Checks, Modification of a/c components of the Boeing 747-400 & 777-200LR
- Assisted the Licensed Engineer in major checks, tests and Inspections of the Airbus A310-300 & A330-200
EXTRA-CURRICULAR ACHIEVEMENTS
- Actively volunteered in blood donation camps, contributed by donating blood 21 times as of 2025
- Performed CPR, control bleeding, stabilize fractures and provide basic care for injuries & accidents
- Selected into the Utkrisht 2023 junior team, conducted events & city marathon with 1200+ footfall 2023
Timeline
Summer Intern
Trident Group
04.2024 - 06.2024
FUNCTIONAL LEAD – FG WAREHOUSE & LOGISTICS
TRIDENT GROUP INDIA (PPO)
05.2023 - Current
ASSOCIATE (STEEL MAKING ELECTRICAL MAINTENANCE)
TATA STEEL LIMITED
04.2019 - 04.2025
TRADE APPRENTICE
TATA STEEL LIMITED
10.2016 - 04.2017
SCHOOL TEACHER
RISING SUN ENGLISH SCHOOL
01.2013 - 09.2016
MBA - Operations Management
Indian Institute of Management, Udaipur
04.2001 -
AMIE (Electrical Engineering) -
Institution of Engineers
04.2001 -
Aircraft Maintenance Engineering (Avionics) -
Indian Institute of Aeronautical Science
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