SUNIL DAS
Mechanical Engineer
Bhopal,Madhya Pradesh
Summary
Energetic Field Service Engineer with total 18+ year background performing Hydro repairs, installations, and troubleshooting. Committed to providing optimum service support through phone and personal visits. Proficient in investigating and troubleshooting common problems and providing efficient, courteous and professional repair services.
Diligent Plant Coordinator bringing 8+ years of experience in Water operations, production management, organizational development and team building within diverse industries. Team-minded individual with ability to work well with senior stakeholders and effectively prioritize tasks.
Senior Supervisor skilled in Wind Turbine and managing complex projects with general oversight to achieve goals. Effectively communicates within and outside function to gain cooperation on operational processes, practices and procedures. Hard-working Supervisor with 5+ years of experience leading teams, delivering results, and exceeding expectations. Creative and motivated leader adept at utilizing exceptional design and planning strengths to accomplish complex projects. Skilled in Wind, Hydro concepts and best practice strategies.
Accomplished Assistant Manager with 1 year of experience consistently rising through ranks. Well-versed in sales, personnel management, accounting and inventory management. Dedicated to complete knowledge of company products and services for optimized customer service.
Talented Project Planner offering 1+ years of experience and top-notch abilities in organizing workflows, solving complex problems and making accurate decisions based on sound judgment and analytical strengths.
Overview
20
20
years of professional experience
6
6
years of post-secondary education
Work History
Plant Coordinator
VA TECH HYDRO INDIA Pvt. Ltd.
Bhopal, Madhya Pradesh
06.1998 - 04.2005
- Increased customer satisfaction and grew business by maintaining close relationships with customers.
- Interpreted work order information and specifications to plan, schedule and complete jobs precisely.
- Specialization in operation and maintenance of the SCADA control Vacuum pressure impregnation plant & Large curing oven operation.
- Handling the Insulation material (F-mica tape, Inner corona tape Outer corona tape, Red cover tape, Nomex tape, release film tape, Resin glass tape.
- Manufacturing the Stator Winding coils, Stator Bar for Hydro / turbo generators with Robelling methods, Coil for cylindrical rotor for four pole machine.
- Organize the preventive maintenance of the plant which having Edward (U.K.) make double stage rotary pump as well as mechanical booster pump, their supporting plants like Dry air system for pneumatic valves , cooling water systems.
- Organize the daily process activity of impregnation with Epoxy & Synthetic resin, Measurement of resin viscosity & Gel time.
- Frequent resin filling operation to be maintained according to plant requirements.
- Vacuband system using for high voltage machine for the various insulation material.
- Special manufacturing device assembly, disassembly, cleaning and ready ness as per shift wise planning for hydro & turbo generators .Bar /Coils for impregnation.
- Their inspection and measurements to ensure healthiness of product.
Senior Supervisor
SUZLON GENERATOR PVT. LTD.
Chakan, Pune
05.2005 - 03.2008
- Identified underperforming areas and implemented effective process improvements.
- Coordinated, supervised and evaluated work of subordinates and reallocated staff and resources to meet performance requirements.
- Responsible for the hitch and automatic Global impregnation plant for manufacturing the generator as per plant requirements.
- Responsible to manage a the team for process plant operation and utilities for a Polymers Plant like, operation, troubleshooting of pumps, heat exchangers, blower, chiller, brine tank, boiler operation field instrumentation etc.
- Manage the daily production and Internal dispatches to control daily assign work and review work requirements, define schedule and performance targets Monitor and verify status, check for discrepancies Provide interface between shifts to ensure smooth transition (hand offs) related to status, special requirements, changes, etc.
- Assure Plant maintenance to be performed as per schedule , including Weekly walk through, PPE usage, housekeeping and equipment usage is in accordance with requirements.
- Responsible for personal safety safe working practices for the Chemicals Business Unit, Understand and follow OHSAS 18001:1999 procedures.
- Train and Develop workforce, Ensuring the understanding of process, drawings, machine/equipment setup, safety and operational guidelines etc.
- Bhopal A 100% subsidiary of VA TECH HYDRO, GmbH, Austria a Fortune 500 MNC - a leading global supplier of Electro-mechanical equipment and services ('Water to Wire') for hydro power plants( Part of ANDRITZ Group , Austria.).
Production Engineer
Suzlon Global Services Limited
Coimbatore, Tamil Nadu
04.2008 - 04.2009
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Created engineering documentation, including manufacturing processes, equipment specifications and change notices.
- Leading a team of 120 ITI's Technicians & complete production planning related activities (Production related material Updating , shift schedules arrangements) to meet production targets in Stator and Rotor Winding and Vacuum impregnation plant up to 2.1 mw generator for wind mill.
- Experience to operate SAP R/3 System operation related to P.P.module, making of production plan, Creation of production order, Releasing Production orders , Goods Issue , Material Reservation, Production Order Confirmation, Production Order Delivering, Consumable Material Reservation, etc.
- Coordination with various departments for ensuring the accomplishment of daily & monthly production targets.
- Formulating & executing production and manpower schedules / plans for smooth execution of production at the shop floor within time & cost parameters.
- Planning for maintenance of plant & coordinating with maintenance team for providing proactive maintenance solutions for Vacuum Impregnation plant.
- Significant Highlights.
- Technical Training on "Operation and maintenance of Global Vacuum pressure impregnation plant and special measurements for Chines workforce" at SUZLON WIND ENERGY ,CHINA for 45 days,.
- Participate as team Leader for Total Productive maintenance implementation pilot project related with product cast time saving as well as fulfil the environment, health and safety parameter.
- Erection and Commissioning of vacuum impregnation plant control by SCADA (GE FANUC) with system of Brine Cooling tank, Chilling system, Curing Oven which Heating by thermic fluid circulation as well as electrical heaters.
- Plant of production capacity of 300 generators per month.
- (20 rotor and stator per day).
- Experience of measurement tools and test equipment (e.g., Viscosity measurement, gel time measurement, universal calibration instrument, capacitance measurement, digital volt/ohm meters, etc).
- Active Participant in the ISO 9000:2000 certification Audit.
- Active participant in the OHSAS 18001:1999 certification Audit.
- Active participant in the GERMINISCHER LLYOD certification Audit Process Improvements.
- One manual control valve has been added into the Vacuum pump line.
- For Evacuation of resin storage tank so that there no need to keep standby of vacuum pump for storage tank, there are saving of one vacuum pump about 5 lac inr.
- Introduce new connection coupling for rotor & stator impregnation chamber.
- And after replacement of New coupling we can able to interchange the carrier vessel in any impregnation chamber.
- So that during maintenance or breakdown of any one impregnation chamber production those jobs being suffer.
- Resin consumption rate reduce and Change in Bill of material so it save approximately 5000/-generator.
- Awards/Honors.
- Platinum award in July 2007 by the CMD OF SUZLON Mr.Tulsi Bhai Tanti for Completion of Erection and Commissioning projects.
- Appreciation letter by MD OF SUZLON Mr.
- Venu Bhai Tanti for good suggestion and improvement to improve productivity in the plant.
Commissioning Engineer
Converteam EDC Pvt Ltd
Chennai, Tamil Nadu
04.2009 - 06.2009
- Analyzed, troubleshooting software problems and communicated possible solutions with development team.
- Coordinated with technical liaisons and construction team members to address technical issues for meeting project requirements.
- Of rotating machine like stator winidng , rotor winding , Dismantling and refurbishment of the windings and MBOP ,Auxilarys and reassembly of the generator parts at diffrent sites.
- Service and Commissioning Activity of Motor / Generator at various sites.
Assistant Manager
Archean Group
Chennai, Tamil Nadu
06.2009 - 07.2010
- Achieved recognition from senior management for contribution to store success, including managing sales, employees and operations to foster optimal performance.
- Developed loyal and highly satisfied customer base through proactive management of team customer service strategies.
- Actively involvement in Development of Proto type of direct drive generator for wind turbine 2.5mw.
- Manufacturing of stator core, stator coil, stator winding & special impregnation system.
- This is carried out in Germany.
- Generator Stator Assembly Sequence documentation work done up to testing, Slot insulation of stator in Partzsch describe as per actual material size.
- Hand on practice of Manufacturing of stator stacking activity and stator winding and Global impregnation activity along with technician’s team at Partzsch electric in Germany; This is special design of the stator and rotor which is used for Permanent magnet generator for wind energy.
- Earlier known as A90 Type generator and assembly in Holland for proto type testing.
- Involved in Technology transfer for the permanent magnet generator manufacturing , define the process chart , Bill of material and sequence of the assembly for production shop of generator .Prepared Production work instruction of each production section for generator manufacturing.
- Time slice of impregnation process & impregnation process quality sheet.
- Industrial engineering support for Impregnation process for such a large diameter Stator and process implemented successfully.
- Converteam Edc.
- Converteam Edc is Converteam, a worldwide specialist in Power Conversion.
- We provide customized solutions to convert electrical energy through optimum application of technology in drives, controls, motors and generators.
- Our customers operate in four main markets: Marine, Oil & Gas, Energy and Industry as well as in many specialized areas.
- Our extensive offering —from design-only to turnkey systems, installation and commissioning— is backed by a full range of services.
Field Service Engineer
Andritz Hydro India Pvt Ltd
Bhopal, Madhya Pradesh
08.2010 - 10.2018
- Tested equipment performance and demonstrated operation and servicing of equipment to customer.
- Stator Stacking and winding for four pole generator in multi segments , mountings of coils /bars , Spacer fixing and connection of brazing , Insulation as per design then testing and Global vacuum impregnation of the cylindrical stator.
- Also Exciter windings and connection.
- Rotor Stacking and winding of the rotor as per design of cylindrical rotor, Insertion of coil in the slots, Bending of the copper and Brazing of the connection points Then Ultra sonic test on the joints.
- Slot wedge fixing, Insulation of the end windings, retaining ring Assembly and testing.
- Experience of Project Bid & Costing for large refurbishment hydro project, Design orientation, project plan review, scheduling, man power cost & controlling, Site execution and site close down as per Standard Norm & procedure.
- Hand on experience of stator stacking , winding ,thrust pad assembly , rotor stacking , pole assembly , fan assembly, large stator and rotor lowering their alignment ,magnetic center alignments, brake and jack assembly , Bearing assembly , cooler assembly , Lubrication system ,etc.
- Preparation of stage verification of activities and ensuring the works are being carried as per the drawing requirements and quality requirements for one or more Generator assemblies ,EHS requirements , risk assessment, and ensuring safe working methods , preparing safety audit report , monthly progress report.
- Hands on working experience on both static and rotating equipment engineering experience equipment design, installation and maintenance, large hydro Generator ,.
- Engineering support for develop the advance method /Tools to reduce the cycle time of the process at production shop and erection site which need to execute the hassle frees work at hydro Project .
Project Planner
ReneSola Ltd.
04.2019 - Current
- Made appropriate changes and modifications to project plans to meet organizational needs.
- Established planning objectives for projects by identifying key issues, approaches and performance metrics.
- Preparation/Coordination of all matters regarding installation (installation documentation, resources, tools, materials, etc.) for renewal energy project with European team.
- Engineering support for develops the advance method /Tools to reduce the cycle time of the process erection site which need to execute the hassle frees work at Project.
- Documentation and follow-up on important actions and decisions from meeting.
- Preparing necessary presentation material s for meetings.
- Project progress monitoring & reporting to the managements.
Education
Diploma - Mechanical Engineering
Institution of Mechanical Engineers
Hasmukh Bhavan, Navi Mumbai, Maharastra 09.2002 - 12.2005
Bachelor of Arts - Social Sciences
Barkatullah University Institute of Technology
Habib Ganj, Bhopal, Madhya Pradesh 09.1994 - 09.1997
Skills
20 Years of Experience in the Power Sector working for Large Hydro Generator
undefinedArea of Exposure
1. Experience on mention areas :-
a) Manufacturing of large hydro & 4 Pole Turbo generators. b) Support for Refurbishment of hydro projects. c) Project Plan & scheduling. d) Site Planning & Erection. e) Implementing & monitoring of technological changes to enhance productivity planning.
2. Implementing various techniques for cycle time reduction- Pre assembly of critical equipment's, Partially assembly done at home location.
3. Familiar with Manufacturing Process of Hydro generator /4 pole Turbo Generator / Wind Generators etc.
4. Overseas Experience in Hydro generator, Wind generator & Project executions. ( Ukraine, Austria, China, Germany, Nepal, Vietnam )
Accomplishments
Internal Auditor Training Programme : Environmental, Occupational Health & Safety (EHS) Management Systems.
Partial discharge & effects in electrical machine.
N.S.S. (National social service) A grade certificate.
Certificate course in Advanced Auto Cad ( Alibre Design).
TPM Training organizes by TPM Club India.
Training on OHSAS 18001, ISO 14001 & ISO 19011.
Training on instrument calibration programs.( Radix universal Calibrator)
Training on 5S.
Induction Training of wind mill manufacturing & work procedure.
Affiliations
April 2019 to August 2020 , Ukraine
Project coordination & planning , monitoring of renewal energy project with european team at Ukraine .
4 MAY 2018-5 JULY 2018 , Vietnam
Erection of Hydro generator 27.5 MW as complete assembly handling the Subcontractor team for erection planning and material management for the completed generator.
23 March - 27 April 2015 , Nepal
Resource Planning for the Generator erection at site for Upper Tamakoshi Hydro Project (456 MW).
Aug - Nov - 2009 Germany
On job Training about manufacturing of permanent Magnet generator at PARTZSCH Elektromotoren , Dobeln , Germany. This is prototype Proto type of direct drive generator for wind turbine 2.5 MW.
Feb - march 2008 China
Resource Development and organizing on job training for the Factory workforce at SETL CHINA for 45 days, special process of stator and rotor impregnation, resin viscosity measurement and gel time measurement of epoxy resin.
2 Jul -21 Jul-2005 Austria
2.1 mw Slip Ring Asynchronous Generator Manufacturing for wind mill at Elin EBG MOTORENS, AUSTRIA. EUROPE.
Dec 2000-Feb 2001 Austria
Complete maintenance of impregnation plant as such Boc. Edward Vacuum pump E1M180, E2M 275, EH2600, vacuum trap, dryer system, DM water plant, chilling unit, Ovens control, Viscosity measurement, GEL time measurement of Epoxy resin & resin penetration behavior. Etc. Austria, Europe.
Sep-Dec-1999 Austria
On job training about Operating of SCADA control vacuum impregnation plant and handle in manual mode during critical situation and impregnation procedure for various jobs like (Rotor & Stator of excitation system, Rotor & Stator of hydro and turbo generators). Assembly Of impregnation device like Rotor bar, Stator bar, Stator coil, Connection part of generator, making to structure of device for the assemble the different type of Bar. Measuring the geometry of impregnated bars in VA tech hydro Austria, Europe.
Sep- Dec-1998 Austria
On job training about coil/bar manufacturing for the hydro & turbo generator& process of high insulation taping on the bars and coils applied in a sequence like ground layer insulation, inter corona protection, outer corona protection and end potential gradient & other taping for winding of rotor & stator of large hydro/turbo generators in VA tech hydro Austria, Europe.
Additional Information
Date of Birth
05 Aug,1973
Nationality
Indian
Gender
Male
Marital Status
Married
Languages Known
English, Hindi, German ,Russian
Passport Number
P 9926848
Address
Flat No.202 Bhawani Parisar, Chatrasal Nagar, BHEL, Bhopal, Madhya Pradesh.462022. India.
Timeline
Project Planner
ReneSola Ltd.
04.2019 - Current
Field Service Engineer
Andritz Hydro India Pvt Ltd
08.2010 - 10.2018
Assistant Manager
Archean Group
06.2009 - 07.2010
Commissioning Engineer
Converteam EDC Pvt Ltd
04.2009 - 06.2009
Production Engineer
Suzlon Global Services Limited
04.2008 - 04.2009
Senior Supervisor
SUZLON GENERATOR PVT. LTD.
05.2005 - 03.2008
Diploma - Mechanical Engineering
Institution of Mechanical Engineers
09.2002 - 12.2005
Plant Coordinator
VA TECH HYDRO INDIA Pvt. Ltd.
06.1998 - 04.2005
Bachelor of Arts - Social Sciences
Barkatullah University Institute of Technology
09.1994 - 09.1997
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