SUNIL RAOSAHEB KULKARNI
Mechanical Engineer with 20+yrs of experience
Aurangabad,MH
Summary
Seeking a career elevation in the industry which can provide technically stimulating environment allowing opportunity for growth and development.
Qualified Mech. Engineer & Switchgear professional with 20+years of intense exposure to production processes at major international engineering corporations having manufacturing operations in India; proven contributions in tool room, productivity and efficiency management; presently serving at a leading globally enabled engineering conglomerate at Aurangabad as Senior Executive Engineer.
Overview
21
21
years of professional experience
6004
6004
years of post-secondary education
Work History
Senior Executive Engineer
SIEMENS LTD.
05.2008 - Current
- Manpower Allocation: Manage 40 union workers, 25 casual & 2 contract supervisors.
- • Production Scheduling: Optimize schedules for efficiency.
- • Daily Production Monitoring: Track output & resolve bottlenecks.
- Meeting monthly production targets by man, machine and material management.
- Collaboration with logistics and Dispatch team to meet customer urgencies.
- Collaboration with process planning and QA team to set systems to smooth flow of new product to control inventory.
- Daily monitoring and control of inventory by doing right consumption, tracking delivered material with confirmed, clearance of errors in Cogi, checking BOM related and routing errors.
- Conduct perpetual inventory on the shop floor.
- Conduct Lean projects at shop floor for daily chronic issues.
Production Engineer- Moulding Shop
SIEMENS LTD.
05.2011 - 01.2016
- Handling production of compression molding shop of 08 machines.
- Handling production of injection molding shop of 04 machines.
- Attending all trouble shootings of compression & injection machines.
Tool Room (Mechanical maintenance)
SIEMENS LTD.
05.2008 - 04.2011
- Attending to routine breakdowns of jigs and fixtures.
- Carrying out analysis causes for breakdown and recording data in system for reference and improvements.
- Preparing CAPA according to breakdown data.
- Collating data of MTTR and MTBF with action plan for improvement.
- Managing spare part inventory for critical work points and coordinating with new equipment vendors for critical spares.
- Ensuring and supervising preventive maintenance processes as per schedules.
- Supervising purchase orders as per SAP.
- Substantially reduced annual incidence of repair and maintenance cost from Rs. 80 lacs to Rs 68 lacs through effective maintenance.
- Obtained Reward Certificate and bonus from company for successfully arranged to relocate and re-commission production of MCB automation line within a record time of 2 days.
Production Engineer
EXEDY IND LTD. (Ceekay Daikin Ltd.)
09.2004 - 04.2008
- Company Overview: A TS16949 organization manufacturing clutches for leading OEM’s like Maruti, TELCO, Mahindra, Bajaj Auto, Bajaj Tempo, Hindustan Motors, Eicher Motors, Swaraj Mazda, Punjab Tractors, Toyota, Ashok Leyland, Lombardini etc.
- Executed planning and execution for materials, sheet metal and press tools.
- Shop floor planning of production and allocation of work.
- Supervised, monitored and guided team of 40 machine operators.
- Analyzed production, machine outputs and manpower utilization.
- Planned requirement of press tools, broaches, jigs & fixtures for preventive & breakdown maintenance.
- Participated in department kaizen team.
- Modified sheet metal press tools as necessary for production.
- Exercise appropriate maintenance & control of various quality control records.
- Executed analysis and evaluated scope of rejections/reworking.
- Developed corrective/preventive action plans.
- Participated as group member in FMEA.
- A TS16949 organization manufacturing clutches for leading OEM’s like Maruti, TELCO, Mahindra, Bajaj Auto, Bajaj Tempo, Hindustan Motors, Eicher Motors, Swaraj Mazda, Punjab Tractors, Toyota, Ashok Leyland, Lombardini etc.
- Achieved zero rejection in hub broaching line by modifying fixture and process.
- Controlled indiscipline of militant workmen through firm/fair steps without adverse repercussions.
Education
Bachelor of Engineering - Mech.
Dr.B.A.M.U. (Dr.Babasaheb Ambedkar Marathwada University)
Aurangabad, India01-2004
Diploma in Mechanical Engineering. -
M.S.B.T.E. (Maharashtra State Board of Technical Education)
Government Polytechnic BEED.01-2001
S.S.C. - Marathi
Dharamveer Sambhaji Vidyalaya
Aurangabad01-1998
Skills
Welding automation
Production process implementation
Compression molding
Injection molding
Manpower handling
SAP purchase systems knowledge
Compression molding machines operation
Injection molding machines operation
Mechanical press operation
Vertical broaching machine operation
Inventory reduction strategies
Personal Information
- Date of Birth: 06/06/83
- Marital Status: Married
Disclaimer
The information given above is true to the best of my knowledge and I will be responsible for any false information.
Language Skills
- English
- Hindi
- Marathi
Accomplishments
- Identifying and rectifying flaws in material transactions and inventory workflows within the SAP system.
- Resolving Bill of Material (BOM) and material routing errors to ensure accurate consumption and tracking.
- Implementing the Production Order Track and Trace System (POTTS) to enhance visibility and control over production orders.
- Investigating and eliminating causes of Work-In-Progress (WIP) accumulation.
- Driving multiple Lean projects on the shop floor focused on waste elimination and process optimization, contributing significantly to inventory reduction.
Successfully reduced inventory levels from ₹29 million to ₹10 million by leading a comprehensive initiative to streamline inventory management processes. This included:
Timeline
Production Engineer- Moulding Shop
SIEMENS LTD.
05.2011 - 01.2016
Senior Executive Engineer
SIEMENS LTD.
05.2008 - Current
Tool Room (Mechanical maintenance)
SIEMENS LTD.
05.2008 - 04.2011
Production Engineer
EXEDY IND LTD. (Ceekay Daikin Ltd.)
09.2004 - 04.2008
Bachelor of Engineering - Mech.
Dr.B.A.M.U. (Dr.Babasaheb Ambedkar Marathwada University)
Diploma in Mechanical Engineering. -
M.S.B.T.E. (Maharashtra State Board of Technical Education)
S.S.C. - Marathi
Dharamveer Sambhaji Vidyalaya