SUNIL RAOSAHEB KULKARNI
Mechanical Engineer with 20+yrs of experience
Aurangabad,MH
Summary
Seeking a career elevation in the industry which can provide technically stimulating environment allowing opportunity for growth and development.
Qualified Mech. Engineer & Switchgear professional with 20+years of intense exposure to production processes at major international engineering corporations having manufacturing operations in India; proven contributions in tool room, productivity and efficiency management; presently serving at a leading globally enabled engineering conglomerate at Aurangabad as Senior Executive Engineer.
Overview
21
21
years of professional experience
6004
6004
years of post-secondary education
Work History
Senior Executive Engineer
SIEMENS LTD.
05.2008 - Current
- Manpower Allocation: Manage 40 union workers, 25 casual & 2 contract supervisors.
- • Production Scheduling: Optimize schedules for efficiency.
- • Daily Production Monitoring: Track output & resolve bottlenecks.
- Meeting monthly production targets by man, machine and material management.
- Collaboration with logistics and Dispatch team to meet customer urgencies.
- Collaboration with process planning and QA team to set systems to smooth flow of new product to control inventory.
- Daily monitoring and control of inventory by doing right consumption, tracking delivered material with confirmed, clearance of errors in Cogi, checking BOM related and routing errors.
- Conduct perpetual inventory on the shop floor.
- Conduct Lean projects at shop floor for daily chronic issues.
Production Engineer- Moulding Shop
SIEMENS LTD.
05.2011 - 01.2016
- Handling production of compression molding shop of 08 machines.
- Handling production of injection molding shop of 04 machines.
- Attending all trouble shootings of compression & injection machines.
Tool Room (Mechanical maintenance)
SIEMENS LTD.
05.2008 - 04.2011
- Attending to routine breakdowns of jigs and fixtures.
- Carrying out analysis causes for breakdown and recording data in system for reference and improvements.
- Preparing CAPA according to breakdown data.
- Collating data of MTTR and MTBF with action plan for improvement.
- Managing spare part inventory for critical work points and coordinating with new equipment vendors for critical spares.
- Ensuring and supervising preventive maintenance processes as per schedules.
- Supervising purchase orders as per SAP.
- Substantially reduced annual incidence of repair and maintenance cost from Rs. 80 lacs to Rs 68 lacs through effective maintenance.
- Obtained Reward Certificate and bonus from company for successfully arranged to relocate and re-commission production of MCB automation line within a record time of 2 days.
Production Engineer
EXEDY IND LTD. (Ceekay Daikin Ltd.)
09.2004 - 04.2008
- Company Overview: A TS16949 organization manufacturing clutches for leading OEM’s like Maruti, TELCO, Mahindra, Bajaj Auto, Bajaj Tempo, Hindustan Motors, Eicher Motors, Swaraj Mazda, Punjab Tractors, Toyota, Ashok Leyland, Lombardini etc.
- Executed planning and execution for materials, sheet metal and press tools.
- Shop floor planning of production and allocation of work.
- Supervised, monitored and guided team of 40 machine operators.
- Analyzed production, machine outputs and manpower utilization.
- Planned requirement of press tools, broaches, jigs & fixtures for preventive & breakdown maintenance.
- Participated in department kaizen team.
- Modified sheet metal press tools as necessary for production.
- Exercise appropriate maintenance & control of various quality control records.
- Executed analysis and evaluated scope of rejections/reworking.
- Developed corrective/preventive action plans.
- Participated as group member in FMEA.
- A TS16949 organization manufacturing clutches for leading OEM’s like Maruti, TELCO, Mahindra, Bajaj Auto, Bajaj Tempo, Hindustan Motors, Eicher Motors, Swaraj Mazda, Punjab Tractors, Toyota, Ashok Leyland, Lombardini etc.
- Achieved zero rejection in hub broaching line by modifying fixture and process.
- Controlled indiscipline of militant workmen through firm/fair steps without adverse repercussions.
Education
Bachelor of Engineering - Mech.
Dr.B.A.M.U. (Dr.Babasaheb Ambedkar Marathwada University)
Aurangabad, India01-2004
Diploma in Mechanical Engineering. -
M.S.B.T.E. (Maharashtra State Board of Technical Education)
Government Polytechnic BEED.01-2001
S.S.C. - Marathi
Dharamveer Sambhaji Vidyalaya
Aurangabad01-1998
Skills
Welding automation
Personal Information
- Date of Birth: 06/06/83
- Marital Status: Married
Disclaimer
The information given above is true to the best of my knowledge and I will be responsible for any false information.
Language Skills
- English
- Hindi
- Marathi
Accomplishments
- Identifying and rectifying flaws in material transactions and inventory workflows within the SAP system.
- Resolving Bill of Material (BOM) and material routing errors to ensure accurate consumption and tracking.
- Implementing the Production Order Track and Trace System (POTTS) to enhance visibility and control over production orders.
- Investigating and eliminating causes of Work-In-Progress (WIP) accumulation.
- Driving multiple Lean projects on the shop floor focused on waste elimination and process optimization, contributing significantly to inventory reduction.
Successfully reduced inventory levels from ₹29 million to ₹10 million by leading a comprehensive initiative to streamline inventory management processes. This included:
Timeline
Production Engineer- Moulding Shop
SIEMENS LTD.
05.2011 - 01.2016
Senior Executive Engineer
SIEMENS LTD.
05.2008 - Current
Tool Room (Mechanical maintenance)
SIEMENS LTD.
05.2008 - 04.2011
Production Engineer
EXEDY IND LTD. (Ceekay Daikin Ltd.)
09.2004 - 04.2008
Bachelor of Engineering - Mech.
Dr.B.A.M.U. (Dr.Babasaheb Ambedkar Marathwada University)
Diploma in Mechanical Engineering. -
M.S.B.T.E. (Maharashtra State Board of Technical Education)
S.S.C. - Marathi
Dharamveer Sambhaji Vidyalaya
Similar Profiles
GURUDAS S. BATEGURUDAS S. BATE
Manager at Siemens Ltd.Manager at Siemens Ltd.
Aditi DamaleAditi Damale
Development Professional R&D at Siemens Ltd.Development Professional R&D at Siemens Ltd.
Amit ChavanAmit Chavan
Manager - Supply Chain Management, Indirect materials at Siemens Ltd.Manager - Supply Chain Management, Indirect materials at Siemens Ltd.
Sunil UkirdeSunil Ukirde
Joiner Manager- Finance & Administration at Chatrapati Sambhaji Raje Sakhar UdyogJoiner Manager- Finance & Administration at Chatrapati Sambhaji Raje Sakhar Udyog
Rahul MhaskeRahul Mhaske
State Head at Mswipe Technologies Pvt LtdState Head at Mswipe Technologies Pvt Ltd