Sunil Singh
Turbine Maintenance Manager at Adani Power Mundra Limited.
Summary
Having more than 14 years of diversified experience in Manpower Management, Machine Maintenance, Material procurement and Maintenance Methodology maintenance of India's one of the largest thermal Power Plant. Independently handled almost complete profile and stabiles various systems, with plenty of achievements and optimize the system performance.
Overview
15
15
years of professional experience
Work History
Manager
Adani Power Ltd
07.2010 - Current
- Company Overview: Adani Power Mundra Ltd (4260 MW Thermal Power Plant)
- Looking after the maintenance of all system of Turbine, Turbine Auxiliaries and Balance of Plant of (330 MW and 600MW) Units in Adani Power Mundra Limited with a total capacity of 4620 MW (4X330+5X660 MW sub-critical & super-critical thermal power plant).
- Independently handled almost complete profile and stabilizes various systems, with plenty of achievements and optimize the system performance.
- Hands-on experience of Turbine vibration problems, Turbine governing system, Turbine & Motor driven boiler feed pumps, Hydraulic couplings, Condensate extraction pumps, HP Regenerative Heaters, Valves, Plate type Heat Exchangers, Circulating Water Pumps & Trash Cleaners, Vacuum Pump, CPU System etc.
- Expertise in Sea water related corrosion problems in CW ducts, CW pumps, corrosion coating etc.
- Also have an experience of different Plant Utilities Like Screw Type Compressors(ELGI, Ingersoll Rand and Compair), Various type Dryers, Centralized HVAC System (Chiller Compressor and Vapour Absorption Machine).
- Maintain equipment and unit history for failure patterns to analyze for maintenance requirements of equipment and future maintenance and Spare Planning.
- Looking forward for Cost Effective Maintenance Plan (i.e. power, water, material) saving project by installing a new machine or changing layout and Process evaluation may recommend alterations to modify the procedures to improve quality of Maintenance Practice.
- Expertise in Plant Utility Compressor, Chillers, HVAC, Vapor Absorption Machine, Cooling towers and DG Set.
- Expertise in large capacity rotary equipment Vertical or Horizontal and Single or Multistage pumps (Water Treatment Plant, Effluent and Sewage Treatment Plant, Fire Fighting Pump House and CW pump house).
- Expertise in Hydraulic Systems, Pneumatic System and Vacuum System.
- Expertise in Heat Exchangers Shell and Tube and Plate type.
- Good knowledge of various types of Valves as per API standard, ASME Standard and IS standard and troubleshooting.
- Expertise in Sea water treatment system and Corrosion Control.
- Carryout Capital Overhauling, Annual Overhauling and Shutdown Turbine, Generator, Governing system and TG Auxiliaries.
- Guide the team members for Preventive, Predictive Maintenance, Break-down Maintenance and Commissioning.
- Track, analyze and lead initiatives for TroubleShooting Plant issues.
- Looking forward for the Cost-Effective Maintenance Plan for establishing performance metrics for productivity, cost, quality, serviceability, and safety.
- Monitor, analyze and control Capex Budget and erection & commissioning as per schedule & Opex Budgeting for the Dept.
- Preparation of Monthly MIS Report like Monthly Report, Maintenance History Report, PM Check sheet etc.
- Ensure compliance systems are robust and meet internal and external audit requirements.
- Material Procurement(Codification, Purchase Requisition, Technical Comparison, Inspection and maintaining critical spares).
- Oversees Annual Maintenance Contract Lead, motivate, and support a large team of (300~400 Manpower) in a time-sensitive and demanding environment.
- Ensure all statutory compliances, adherence to health, safety, environment norms and quality certification parameters for 5S activity, & Quality Circle, Disha, IMS and Chetna, Concept of ISO 9001, ISO 14001, OHSAS 18001.
- Leading monthly safety meetings and various proactive safety activities to reach zero accident goals as a Safety Ambassador and follow up for APEX committee meetings, Safety Audit, Safety investigation points and implementation of the same.
- Adani Power Mundra Ltd (4260 MW Thermal Power Plant)
- 3 times awarded by the Station Head for technical achievement and dedication towards work.
- 2 times got the First Prize for Safety Model presentation during Plant Safety Week Exhibition.
- 1 time got awarded for highest scorer and 2 times runner up in the final POWER GEM competition Organized by APTRI.
Education
B. Tech -
N.I.T. Warangal
Class XII - undefined
Dr. C.L.R. Inter College
Class X - undefined
Dr. C.L.R. Inter College
Skills
Turbine & Motor driven boiler feed pumps
Hydraulic couplings
Condensate extraction pumps
HP Regenerative Heaters
Valves
Plate type Heat Exchangers
Circulating Water Pumps
Trash Cleaners
Vacuum Pump
CPU System
Sea water related corrosion problems
CW ducts
CW pumps
corrosion coating
Screw Type Compressors
Dryers
Centralized HVAC System
Chiller Compressor
Vapour Absorption Machine
Plant Utilities
Cost Effective Maintenance Plan
Maintenance requirements analysis
Spare Planning
Quality of Maintenance Practice
Plant Utility Compressor
Cooling towers
DG Set
large capacity rotary equipment
Single or Multistage pumps
Water Treatment Plant
Effluent Treatment Plant
Sewage Treatment Plant
Fire Fighting Pump House
Hydraulic Systems
Pneumatic System
Vacuum System
Heat Exchangers
Shell and Tube
Good knowledge of Valves
API standard
ASME Standard
IS standard
troubleshooting
Sea water treatment system
Corrosion Control
Capital Overhauling
Annual Overhauling
Shutdown Turbine
Generator
Governing system
TG Auxiliaries
Preventive Maintenance
Predictive Maintenance
Break-down Maintenance
Commissioning
TroubleShooting Plant issues
Performance metrics establishment
Capex Budget
Opex Budgeting
Monthly MIS Report
Maintenance History Report
PM Check sheet
compliance systems
Material Procurement
Codification
Purchase Requisition
Technical Comparison
Inspection
maintaining critical spares
Annual Maintenance Contract
health and safety compliance
environment norms
quality certification parameters
5S activity
Quality Circle
Honors And Awards
- 3 times awarded by the Station Head for technical achievement and dedication towards work.
- 2 times got the First Prize for Safety Model presentation during Plant Safety Week Exhibition.
- 1 time awarded for highest scorer and 2 times runner up in the final POWER GEM competition Organized by APTRI.
Technical Key Skills
- Contract Management
- Utility Maintenance
- Thermal Power Plant
- Material Procurement & Planning
- Safety
- Project Management
- Billing
- Budget Management
- SAP
- Data Analysis
- Commissioning
- Engineering Services
Certifications And Soft Skills
Windows (10), Linux, C, C++, AutoCAD, Pro Engineer, Matlab-2008, Origin lab, Data fit, Minitab, Design of Experiment, MS Office, Outlook, Gensuite (EHS), SAP (PM & MM MODULE)
Training Internship And Project
- 2008-2009, Intern-Ship Program on Dimensional Analysis and Neural Network Modeling For Rotatory Abrasive Flow Finishing Process.
- 2009-2010, Project on Optimization of Input Parameter for Various Output parameters to reduce the Manufacturing Time on EDM.
- 2007-2008, Industrial training during BHEL, HARIDWAR.
- 2007-2008, Industrial training ELECTRIC LOCO SHED, KANPUR.
Activities
- Assigned with DUPont-Consultant for development of Material Handling Standard and Contractor Safety Management and implementation of the same in Our Plant.
- Underwent 9 day training program on Quality Circle for Facilitator and Leader and coordinating the same within my department as a leader of quality circle and implemented the same.
- Underwent 4 days Condition Based monitoring and Vibration Analysis Level-2 Training SKF, PUNE.
- Involved with EY-Consultant to optimize Annual Maintenance Contract Manpower.
- Involved with SAP team for PM task Management, Inventory Planning & budgeting and FMEA, as a Process Champion along with DISHA Consultant 5S and Chetna Implementation.
- Underwent 3 day Auditor training program on OHSAS 18001.
- Underwent 3 day training program on Reliability Centered Maintenance by CRISP Bhopal.
- Underwent 1 day session of Failure Mode Effect Analysis and applied the concept.
Disclaimer
I hereby declare that the particulars furnished above by me are correct to the best of my knowledge and belief.
Timeline
Manager
Adani Power Ltd
07.2010 - Current
Class XII - undefined
Dr. C.L.R. Inter College
Class X - undefined
Dr. C.L.R. Inter College
B. Tech -
N.I.T. Warangal