Summary
Overview
Work History
Skills
Accomplishments
Roles And Responsibilities
Professional Qualification
Academic Qualification - High School
Skills
Field Of Interest
Languages
Training
Disclaimer
Personal Information
Timeline
Generic
Sunil Yadav

Sunil Yadav

Hisar

Summary

Robust background in production, emphasizing robotics programming and fabrication shop operations. Effective in team management and implementing processes that optimize efficiency while addressing quality assurance challenges.

Overview

15
15
years of professional experience

Work History

Self Employed

07.2020 - Current

Working as self employed in Family business to utilize my skill and experience and to improve my communication , commercial and man management skill which can upscale my professional career.

SENIOR ENGINEER

J C B INDIA LTD.
Ballabgarh
01.2012 - 06.2020

JCB is a family business named after its founder Joseph Cyril Bamford, producing distinctive yellow- and-black engineering vehicles, diggers and excavators. JCB in India is a fully owned subsidiary of JC Bamford Excavators Limited, UK. It has three manufacturing plants in India; one in Ballabgarh and two plants in Pune. When this factory first opened Ballabhgarh in 1979 it was a small, low volume manufacturing facility. Today it is the largest backhoe loader factory in the world.

  • Worked as an Senior Engineer in (Production-Fabrication shop and Assembly line). My core responsibility handling the fabrication activities of the Robotics welding , Manual welding , Sub-assembly and main assembly of backhoe loader fabrication parts like Chassis (Main Frame) , Loader Arm , Boom & Dipper.
  • Along with the production activities I also carry out the preparation of all standard documents like work instruction, Method time, task sequence .
  • Responsible for man management of crane operators , Mig welders , Robot Operators in terms of work instructions , training , guidelines , directions , Shift planning , as per organization requirement.
  • Responsible for collaboration with cross-functional teams (Quality , maintenance , paint shop, PDI) to streamline workflows as per project requirement and organization needs.
  • Responsible for Mentoring to subordinates on best practices and technical skills to achieve best efficiency and quality.
  • Responsible to Implement innovative solutions to improve production efficiency and safety by the help of Kaizen , Poka-Yoke and other effective tools.
  • Responsible to resolve escalated customer issues in a timely manner.
  • Conducted comprehensive risk assessments to proactively address potential issues specifically at the time of new development.
  • Daily production planning at fabrication shop according monthly production schedule and ensure 100% deliverable achieve on time.
  • Overall responsibility of weld quality issues and ready CAPA for better quality.
  • Manpower handling according to availability of material and m/c.
  • Responsible for process quality at fabrication shop to minimize defects.
  • Responsible for daily/weekly/monthly Production of Tacking, Welding, Dressing.
  • Ability to read and understand the Engineering Drawings.
  • Familiar with industrial Fabrication mechanical tools and their usage.
  • Making shop floor environment cordial and healthy for smooth running of my section.
  • Training provide to new welders for better quality welding and reducing welding defects.
  • BOM verification every year in the fabrication department co-ordination with design deptt.
  • Maintaining production related documents, steel utilization records, consumables cost, Workmen efficiency, Production reports etc.
  • Responsible for daily salvage of line rejection, supplier rejection and scrap coordination with quality team.
  • Responsible for increasing Overall Equipment Efficiency of machine.

Supervisor trainee

JBM GURGAON
Gurgaon
01.2011 - 12.2011
  • A Member of Production Team in Weld shop.

Skills

  • Ms-Excel
  • Ms-Word
  • Ms-Power Point
  • Internet

Accomplishments

• Programming of new modal 3cx and 4dx mainframe.
• Reduced the cycle time of the robot from 52 minutes to 42 minutes, resulting in a productivity increase and cost savings .
• Implemented Poke-Yoke in Fixture Development for the Assembly of Aggregates.
• Safety improvements in robotics cells.
• Reduced the cost of weld consumables.
• Reduced the consumption of welding gas by 15%, saving 10.5 per year.
• Improved nesting efficiency from 70% to 85%.
• Increased line productivity by 25% by eliminating NVA.

Roles And Responsibilities

Effective Planning & Scheduling to meet productivity, efficiency and quality target., Defining responsibilities of line leader to achieve departmental objectives., Responsible for weld quality test like DP, MPI., To reduce rejection and maintain quality of product as per quality parameter., Responsible for safety audits and safety talk., Action plan for Top five quality issues.

Professional Qualification

3 years of engineering diploma from the State Board of Technical Education, Haryana (2011)

B. Tech in Mechanical Engineering from I.M.E., Mumbai

Academic Qualification - High School

Lord Shiva Public School, Hisar, Haryana, 2007

Skills

Ms-Excel, Ms-Word, Ms-Power Point, Internet, MIG Welding Robots, Mig welding machines, Hydraulic fixture, Pneumatic fixture, Welding manipulators, Plasma cutting machine, Bending machine, Saw welding machine, MITR Machine, Sled conveyer

Field Of Interest

  • Nature lover
  • Reading books
  • Outdoor sports

Languages

  • English
  • Hindi
  • English

Training

  • MIG welding training
  • 7QC and 5’S
  • Safety training
  • Knowledge of TPM
  • Overall Equipment Efficiency (OEE)
  • HIRA and FMEA

Disclaimer

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.

Personal Information

  • Father's Name: Shri Bhram Kumar Yadav
  • Date of Birth: 04/10/92
  • Marital Status: Married

Timeline

Self Employed

07.2020 - Current

SENIOR ENGINEER

J C B INDIA LTD.
01.2012 - 06.2020

Supervisor trainee

JBM GURGAON
01.2011 - 12.2011
Sunil Yadav