Sunil Yadav
Ghaziabad
Summary
Dynamic Senior Engineer with extensive experience at Oerlikon Balzers, excelling in preventive maintenance and root cause analysis. Proven track record in optimizing plant performance and managing budgets effectively. Strong leadership and customer service skills, driving continuous improvement initiatives and enhancing team capabilities in high-pressure environments.
Overview
14
14
years of professional experience
Work History
Senior Engineer - Maintenance
Oerlikon Balzers Coating India Pvt. Ltd.
06.2024 - Current
- Lead and manage a team of maintenance engineers and technicians to ensure the optimal performance and reliability of plant equipment, utility and machinery.
- Develop and implement preventive and predictive maintenance programs to minimize downtime and extend equipment life.
- Conduct root cause analysis of equipment failures and implement corrective actions to prevent recurrence.
- Collaborate with production and engineering teams to plan and execute maintenance activities during scheduled shutdowns and turnarounds.
- Oversaw procurement and inventory management of spare parts and maintenance supplies to ensure availability and efficiency.
- Ensure compliance with safety, health, and environmental regulations and standards in all maintenance activities.
- Monitored and analyzed key performance indicators (KPIs) to identify improvement areas and implemented continuous improvement initiatives.
- Coordinate with external contractors and service providers for specialized maintenance and repair tasks.
- Prepare and manage the maintenance budget, including cost control and financial reporting.
- Provided technical support and training to maintenance personnel, enhancing skills and knowledge for improved maintenance capabilities.
- Developed innovative solutions to enhance system efficiency and reduce project costs.
Customer Service Engineer
Hind High Vacuum Company Pvt. Ltd.
03.2016 - 05.2024
- Collaborated with customers to identify specific requirements and delivered customized solutions that enhanced user satisfaction.
- Provided training and support to customers, enabling effective use of vacuum systems and products, leading to increased customer confidence.
- Diagnosing and troubleshooting technical issues with vacuum systems and products like vacuum system, vacuum heat treatment furnaces (annealing, brazing, hardening, tempering) CVD furnace, vacuum hot press, vacuum oven and vacuum coating system like vacuum metallizing system, thin film deposition coating, thermal coating, magnetron sputtering system.
- Performing preventive maintenance and repairs to ensure optimal performance.
- Executed installation and commissioning of vacuum systems by reviewing project plans and specifications, ensuring adherence to requirements during physical installation.
- Developed a customer service training program that improved customer service representatives' ability to handle customer inquiries.
- Maintaining documentation of service activities and findings.
Service Engineer
Research & Automation
Noida
09.2014 - 02.2016
- Diagnosed and troubleshot technical issues with automation systems, ensuring timely resolution and minimal downtime.
- Perform preventive maintenance and repairs to ensure optimal performance.
- Collaborate with cross-functional teams to develop and implement customized automation solutions.
- Trained customers on operation and upkeep of automation systems, enhancing user competency and satisfaction.
- Documented and reported service activities and findings to management and customers, providing clear insights for future improvements.
- Executed projects in Noida, coordinating with local teams to ensure successful completion.
Customer Service Engineer
RAGTRON INDIA
Ghaziabad
07.2012 - 08.2014
- Addressed and resolved customer issues, achieving high levels of customer satisfaction.
- Responded to customer inquiries with timely and accurate solutions, enhancing customer experience.
- Collaborated with cross-functional teams to facilitate prompt and effective resolution of customer issues.
- Maintaining documentation of customer interactions and resolutions.
- Utilizing my knowledge of PLC programming and SCADA/HMI programming to troubleshoot and resolve technical issues.
- Assisted in the installation of electrical control systems.
- Worked in Ghaziabad, managing daily operations.
Education
B. Tech - Electronics Engineering (LE)
Intellectual Institute of Management & Technology
New DelhiDiploma - Electronica & Communication Engineering
Swami Parmanand Engineering collage
MohaliSkills
- Preventive strategies
- Root cause analysis
- Equipment reliability
- Facility maintenance
- Utility operations - HVAC,DG set, Transformer, chiller and cooling tower
- maintain - Gas system
- Process improvement
- Project management
- maintain documents- ISO9001 and IAFT audit documents
- Cost optimization
- Technical support
- Vendor relationship management
- Vacuum technology systems- PVD, CVD, PACVD, PECVD, Thermal coating, vacuum metalizing, vacuum furnace (heat treatment, brazing, annealing, hardening, quenching), vacuum system, vacuum pumps
- Instrumentation engineering
- PLC programming
- SCADA/HMI programming
- Automation
- Installation oversight
- Inventory management
Languages
- Hindi
- English
Personal Information
- Title: Senior Engineer Plant Maintenance
- Date of Birth: 03/07/91
- Nationality: Indian
- Place of Birth: Uttar Pradesh
Timeline
Senior Engineer - Maintenance
Oerlikon Balzers Coating India Pvt. Ltd.
06.2024 - Current
Customer Service Engineer
Hind High Vacuum Company Pvt. Ltd.
03.2016 - 05.2024
Service Engineer
Research & Automation
09.2014 - 02.2016
Customer Service Engineer
RAGTRON INDIA
07.2012 - 08.2014
B. Tech - Electronics Engineering (LE)
Intellectual Institute of Management & Technology
Diploma - Electronica & Communication Engineering
Swami Parmanand Engineering collage