SUNIL KUMAR CHAUHAN
Electronics And Instrumentation Engineer
Meerut,MH
Summary
I am Instrumentation & Electronics Engineer with over 15+ years of rich experience in Industrial Automation, Commissioning, Maintenance, Upgradation. I am well versed with Engineering, maintenance scheduling, resources mobilization / management and professional maintenance practices with exceptional capabilities in troubleshooting as well as proven strengths in equipment condition monitoring, failure analysis and devising maintenance solutions to enhance machine life and maximize availability of equipment. A team builder to the core I could motivate the team members to show up their best performance levels. I Am seeking a challenging and stimulating role that offers full scope for leveraging the strengths of my qualifications and skills while providing me an opportunity to diversify into new areas of interest.
Overview
18
18
years of professional experience
5
5
years of post-secondary education
1
1
Language
Work History
Electronics and Instrumentation Engineer (EID)
Continental India Pvt Ltd
Meerut
04.2021 - Current
- Ensure day-to-day operations and maintenance of all Electronics/Instrumentation equipment in Boiler, Energy Station, Utility, 33KV/11 and 11 KV/440V Stations within the plant to achieve the annual production targets while ensuring cost effectiveness and optimal use of plant equipment
- Analyze break downs thoroughly with proper Root Cause Analysis, Why-Why Analysis, 8D analysis and FISH-BONE Diagram in consultation with department maintenance teams and take corrective actions to avoid break downs in future
- Achieve zero break downs by adopting the W-W analysis for condition monitoring of machines (CBM tools)
- Plan & ensure implementation of new projects for enhancing quality & quantity of production
- Maintaining 5S in Electrical Infra Department
- Instrument as Pressure, Temperature and Level Calibration in house with 4-20 mA and 0-10 V with HART Communicator
- Responsible for Water, Steam and Air Flow Meter Calibrated from outside NABL Labs and Maintain records for Audit
- Resource Management
- Ensure availability of critical spares and equipment's through timely planning, execution, monitoring and coordination with concerned departments as purchase and Store through regular follow -up
- Timely procurement of spares by CEOS and making stock item which is used in regular interval
- Develop and implement cost saving schemes and up gradation of equipment to reduce maintenance & spares costs
- Industrial Automation / Instrumentation Control
- Designing Automation & Control Systems involving logic development, configuration, programming and testing of Interface
- Coordinating the entire development including requirement analysis, finalizing specifications, selection of instruments, prototype development and testing activities
- Preparing Technical Drawings/ Wiring Drawings/ Field Termination Charts/ Installation Procedures and Documents based on the functional specification and site requirements
- Responsible for EHS, OHSAS 140001,TS 16949 Audit.
Electronics/ Automation Engineer
Continental India Pvt Ltd
Meerut
05.2012 - 04.2021
- Ensure day-to-day operations and maintenance of all Electronics/Instrumentation equipment in MEC and Bias Area Machine as TBX/TBR Mixing, Hot Preparation Machine TBX Curing, Energy Station, Final Finishing within the plant to achieve the annual production targets
- On-line Breakdown report & Preventive Maintenance, record maintain in SAP
- Maintain MTTR, MTBF and OEE for all A category Machine
- Root Cause and W- W analysis of Critical Machine
- PLC, HMI, SCADA and Drives Back Up update, modification in Program as requirement of process through Program Change management System
- Spare Management through CEOS and Stock Items
- Maintain 5S at the Work premise
- Provide Safety environment at work premise through proper tools and training
- Involvement in Project upgradation
- Defining priorities, prepare proposals, monitoring, scheduling, planning and managing resources for successful implementation & execution of projects in manufacturing industry
- Relocation of Cold Feed Extruder Line:
- Preparation of Gantt Chart, Allocation of Different work to contractor and maintenance team, Dismantling and Shifting of Machine
- Cabling and Control wiring of Individual Machine and Motors
- Machine Trial within Specified time with quality and Technical Standards
- New Bead Winding Machine Installation and Commissioning: Control System hardware (PLC Drives and HMI) and Software finalization, Control Electronics/Electrical drawing updates, Preparation Project Gantt Chart, Bias cutter-2 Retrofit job with New Controller (S5 to S7 PLC Controller, Control Upgradation of PLC and Drive from old to new technology S7 and 6RA80 DC Drive, Auto Spray painting line installation and Hot water recovery project in Curing Presses
Dy. Manager (Electronics Maintenance)
JCB India Ltd
Ballabhgarh
01.2012 - 06.2012
- On-line Breakdown report & Preventive Maintenance, record maintained using SAP module
- PLC, HMI, SCADA and Drives Back Up update, modification in Program as per requirement of process through Program Change management System
Asst. Manager(Electronics and Automation, R&D)
Subros Limited
Noida
02.2010 - 01.2012
- Maintain the R&D Testing lab facilities like System calorimeter, Component calorimeter, Wind Tunnel Lab
- All Lab Instrument (RTD, Flow meter, Thermocouple, and Velocity Sensor) Calibration done by NABL Accredited labs
- Maintain the record for Audit ISO and IATF 16949
- Planning
- Maintain 5S at the Work premise
- Provide Safety environment at work premise through proper tools and training.
Associate (Electronics Automation)
M.N.Dastur & Co (P) Ltd
Kolkata
05.2009 - 01.2010
- Automation of various processes
- Implementation of 5S on floor
Asst.Manager (PLC Systems)
Automation Engineers A.B. Pvt Ltd (Siemens System House)
Noida
05.2006 - 04.2009
- Define the function of the machines for the project, including coordination with Technical Function Area and Sales Function Area
- Responsible for planning automation concepts for machines and installations
- Prepare specification for the application software
- Software programming for machine function, the user interface
- Creation of complex PLC programs and execute commissioning.
Commissioning Engineer
Binary Automation and Control
Faridabad
08.2003 - 04.2006
- Industrial Automation Software
- Worked on SIEMENS PLC S7-400/300/200, IPC 427E, Siemens PCS7.0/9.0, which involves programming in LAD, FBD and STL.
- Worked on DC Drive 6RA70/80, VFD’s AC Drive G120/ S120 (Siemens Series)
- Worked on PLC-Drives, PLC-HMI/SCADA Communication
- Gained working knowledge of Protocols (RS232/485 Ethernet TCP/IP ISO, Profibus and Profinet) involved in Communication.
- Worked on following Software: Simatic Manager, Siemens PCS, MicroWin, TIA Portal, STARTER, WinCC, WinCC Flexible, Protool, Drive Monitor
- Worked on CFC, SFC and SCL Customization of OS
- ES-OS, AS-AS, System Design and Component Specification, Station and Network Configuration.
- Commissioned Induction Furnace using Softwares S7-300, HMI, Protool for HINDALCO Industries Ltd. Renukoot(U.P.)
- Commissioned 6 MW (Siemens DCS Project) Power Plant using Software PCS7.0 , VFD G120, WinCC 6.2 HMI for Genus Paper and Products Ltd Moradabad (U.P).
- Commissioned of Paper Machine using Software S7-300 , VFD G120, WinCC 6.2 HMI for Prakash Straw Board Ltd Bazpur (U.K)
- Commissioned Kiln 5 & 6 using Software S7-300 , VFD G120, WinCC 6.2 ,HMI for Monnet Ispat & Energy Ltd Raigarh/Raipur (C.G).
- Commissioned Water Sewerage Plant for CSL Export SENEGAL (WEST AFRICA)
- Commissioned Revamping of Speed Increase (800 MPM to 1500 MPM) Bliss Cold Rolling Mill using Software S7-400/300, VFD G120, DC 6RA70 WinCC 6.2, HMI for HINDALCO Industries Limited. Renukoot (U.P.).
- Commissioned Homogenization Furnace using Software S7-300, HMI, Protool for HINDALCO Industries Limited. Renukoot (U.P.).
Education
PGDM (Operation) -
IMT CDL
Ghaziabad 05.2014 - 05.2015
B.Tech - Instrumentation And Electronics
Meerut Institute of Engineering & Technology
Meerut 07.1999 - 03.2003
Skills
Industrial Automation, Commissioning, Plant Electronics Maintenance, Project Upgradation
undefinedAccomplishments
- Collaborated with team of [Number] in the development of [Project name].
- Resolved product issue through consumer testing.
- Achieved [Result] by completing [Task] with accuracy and efficiency.
- Achieved [Result] through effectively helping with [Task].
- Achieved [Result] by introducing [Software] for [Type] tasks.
- Documented and resolved [Issue] which led to [Results].
- Supervised team of [Number] staff members.
Training
- SIMATIC PCS7 9.0 System Course from 05.11.2018 to 16.11.2018 at Siemens AG, Nurnberg Germany.
- Sinamic G120 AC Drive in Siemens India Ltd Mumbai.
- Sinamic DC 6RA80 Drive Jan-2016 in Siemens India Ltd Mumbai.
- S120 AC drive in Siemens India Ltd Mumbai.
- Basic Instrumentation in Yokogawa India Limited Bangalore.
- Data Acquisition System in Yokogawa India Limited Bangalore
- Sinamics Drive in Modipuram Meerut from Conti Machinery (Germany)
- GE-Fanuc PLC /HMI at Pune
- Hydraulic and Electro Hydraulic Basic to Advance from Prolific Systems and Technologies Ltd from 12 Dec 16 to 15 Dec16.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Electronics and Instrumentation Engineer (EID)
Continental India Pvt Ltd
04.2021 - Current
PGDM (Operation) -
IMT CDL
05.2014 - 05.2015
Electronics/ Automation Engineer
Continental India Pvt Ltd
05.2012 - 04.2021
Dy. Manager (Electronics Maintenance)
JCB India Ltd
01.2012 - 06.2012
Asst. Manager(Electronics and Automation, R&D)
Subros Limited
02.2010 - 01.2012
Associate (Electronics Automation)
M.N.Dastur & Co (P) Ltd
05.2009 - 01.2010
Asst.Manager (PLC Systems)
Automation Engineers A.B. Pvt Ltd (Siemens System House)
05.2006 - 04.2009
Commissioning Engineer
Binary Automation and Control
08.2003 - 04.2006
B.Tech - Instrumentation And Electronics
Meerut Institute of Engineering & Technology
07.1999 - 03.2003
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