SUNNY KUMAR
Process Technology Engineer
Pune
Summary
Results-driven Chemical Engineer with 7.5+ years of experience in the Oil & Gas sector, specializing in ethylene cracker units and process optimization. Demonstrated expertise in process calculations, data analysis, digitalization, and reliability improvement. Proficient in utilizing Aspen HYSYS, Honeywell & Schneider DCS, AVEVA PI Vision, and PI Asset Framework (PI AF) for data management and data analytics to optimize operations and enhance plant efficiency. Committed to delivering innovative solutions that drive productivity and maximize performance in the industry.
Overview
10
10
years of professional experience
4025
4025
years of post-secondary education
3
3
Languages
Work History
Process Engineer, Technology
Ingenero Technologies Pvt Ltd
07.2022 - Current
- Data extraction and analysis of the data for criticality of plant operations
- Conducted process parameter calculations (e.g., heat exchanger duty, compressor efficiency)
- Managed and analyzed process data using AVEVA PI Vision & PI AF for enhanced decision-making
- Developed forecasting data models for predicting reactor selectivity trends and ethylene gain values
- Delivering different solutions based on live benchmarking analysis of live plant data, failure prediction, outlier detection, and forecasting models to ensure smooth and sustainable operations
- Developed predictive models for furnace throughput, yield, and COT
- Data model preparation of Heat Exchangers for Fouling Index calculations, Furnace Run length Predictions
- Generation values based on Production improvement, Energy optimization, Reliability improvement and sustainability
- Proficient in plant monitoring & troubleshooting process/systems upsets and following up recommendations of incident investigation and failure analysis (RCA reports)
Assistant Manager - Dual Feed Cracker Unit
HPCL-Mittal Energy Limited
08.2021 - 07.2022
- Worked in pre-commissioning activities such as format checking for ROG (Refinery off gas) treatment units
- Active role in planning of Pre-commissioning and Commissioning activities to start the plant such as cardboard blasting, internal tank inspection, column internal inspection
- Reviewing of PFDs and P&IDs, regular monitoring of implementation of safety regulations
- Reporting of unsafe acts and conditions
- Knowledge of SAP Permit system and incident reporting Portal
Assistant Manager (DCS & Field Operations) - Naphtha Cracker Units
Haldia Petrochemicals Limited
07.2015 - 06.2019
- Operated DCS panels (Honeywell) for process monitoring and process control
- Led troubleshooting for equipment’s such as compressors, distillation columns, and heat exchangers
- Handled the safe operations of Benzene Extraction Unit (BEU), Pyrolysis Gasoline Hydrogenation Unit (PGHU), Butadiene Extraction Unit (BDEU), Selective Hydrogenation unit (SHU), Butene-1 extraction unit
- Taking safe startup & shut down of plant from DCS following SOP, Interlocks & Trip settings
- Maintained daily log sheets for critical process parameters to ensure smooth plant operations
- Knowledge of operations and troubleshooting in ethylene cracker units such as SRT-type heaters, cracked gas compressors (CGC), cold box section, ethylene fractionators, and propylene fractionators
- Knowledge of SAP and using it for various raw material, product and utility postings of NCAU plant along with preparation of Daily Production Report, Chemical Consumption Report and Monthly Report
Education
B. Tech - Chemical Engineering
NIT
Intermediate - undefined
Vidya Mandir Sr. Sec School
SSC -
Stewart School
Skills
- Process Engineering & Optimization
- Heat & Material Balances
- Data Analytics & Predictive Modeling
- AVEVA PI Vision & PI Asset Framework (PI AF) for Data Management
- Benchmarking & Performance KPIs
- Reliability Improvement & Troubleshooting
- Energy Optimization & Sustainability Initiatives
- Process Simulation (Aspen HYSYS)
- DCS Operations (Honeywell, Schneider Electric)
- Pre-commissioning & Commissioning
- Process Safety & HAZOP Studies
Extra-Curricular Activities
- Participated in various quizzing events like Safety quiz, Quality quiz in Haldia Petrochemicals Limited (HPL).
- Participated in the corporate cup cricket tournament in Haldia Petrochemicals Limited (HPL).
- Participated in the annual BADMINTON tournament as an active member of the Haldia Petrochemicals Limited (HPL) recreation club.
- Secured 1st position in MATRIX event held at ANK 2012(knowledge fest) in NIT DURGAPUR.
- Participated at national level Techno-management festival 2013 AAROHAN in various events such as DARWINIA in NIT DURGAPUR.
- Took active participation in essay writing competition of the environmental club of NIT DURGAPUR named PRAKRITI in 2011.
- Attended a 24 hour swift smart course in 2006 at NIIT.
References
- Debabrata Biswas, Chief Manager, Haldia Petrochemicals Limited, 9732800298
- Debasish Laha, Manager, HPCL Mittal Energy Limited, debasish.laha@hmel.com
Personal Information
Date of Birth: 11/22/92
Strengths
- Ability to take extra workload
- Consistency
- Politeness
- Honesty
- Leadership Skills
Disclaimer
I hereby declare that all the statements made herein are true to best of my knowledge and belief.
Timeline
Process Engineer, Technology
Ingenero Technologies Pvt Ltd
07.2022 - Current
Assistant Manager - Dual Feed Cracker Unit
HPCL-Mittal Energy Limited
08.2021 - 07.2022
Assistant Manager (DCS & Field Operations) - Naphtha Cracker Units
Haldia Petrochemicals Limited
07.2015 - 06.2019
Intermediate - undefined
Vidya Mandir Sr. Sec School
B. Tech - Chemical Engineering
NIT
SSC -
Stewart School
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