Summary
Overview
Work History
Education
Skills
Hobbies and Interests
Languages
Accomplishments
Timeline
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Suraj Bhutki

Rajaram Nagar, Sanquelim, Goa

Summary

Mechanical engineer with broad expertise who is adept in problem-solving and analysis. have eight years of varied experience working in OSD, Softgel, Sterile, and Topical facilities in the fields of utilities, PWS, BMS, and process engineering. strong project management skills.

Overview

8
8
years of professional experience

Work History

Senior Engineer

Encube Ethicals
Goa
08.2019 - Current
  • Operation and maintenance of Utilities (Boilers, Chillers, Pumps, Cooling tower, DG sets, Air Compressor, Manufacturing vessels)
  • Monitoring the daily utility consumption. Preparing MIS for the Engineering dept.
  • Automation of the manufacturing plant for CIP and report creation, template design and testing; equipment integration in L2 servers (Kepware, Historian, SQL, Ifix); Review DCS for equipment ,Execution of OQ, Tag testing and verification and migration to PRD server.
  • Working on SAP S4 HANA implementation project as core team member for Plant Maintenance.
  • SAP lead (plant maintenance)Preparation of master data of equipment, work center, functional location task lists, class and characteristics, MICS related to SAP.
  • Handling of Breakdown and Planning Preventive Maintenance of Utility and Manufacturing Equipment.
  • IPC SCADA and PLC program building and troubleshooting.L2 automation of equipment. Drafting of batch reports and CIP reports for IPC and L2 system.
  • Qualification, Validation of Equipment and system. Performing CSV for equipment and software.
  • Handing deviations, CAPA, RCA,Risk Assessment, SOP preparation and engineering documentation.
  • Spare management and maintaining the critical and minimum spares for critical equipment

Assistant Manager

Cipla Ltd
Verna Goa
12.2017 - 08.2019
  • Performing preventive maintenance, breakdown maintenance, shutdown maintenance and predictive maintenance of plant and equipment(Bosch filling and Capping machine, Fedegari Autoclave, Catonators, Compression Machines, FBE,RMG, Autocoaters, Manufacturing vessels, Bio safety cabinet, CIP sytems,LAFs, HVAC,PWS, Stilmas MCDP, Stilmas PSG etc)
  • Calibration of instruments, sensors and gauges in the facility.
  • Validation of HVAC and Clean air devices(ACPH ,Filter Integrity, Smoke study, Particle Count testing)
  • Performing risk assessment, change control, FMECA, Root cause analysis and CAPA.
  • Validation of AHUs and clean air devices.
  • Preparing Preventive maintenance and calibration planners

Trainee Engineer

Marksans Pharma
Verna Goa
09.2016 - 12.2017
  • Check and adhere all legal, health and safety regulations are being followed in organization.
  • Operation & Maintenance of CHILLERS, AIR COMPRESSORS, BOILERS, WATERS PUMPS, VAM, COOLING TOWERS, DIESEL GENERATOR, Condensate recovery pump, AIR DRYER in utilities.
  • Operation & Maintenance of Utilities and Service Floor Equipment.
  • Preparing Daily consumption report of Utilities used.
  • Maintaining the EHS standards in the facility, statutory requirements issuing permits for performing jobs by contractors.
  • Looking over Operations and maintenance of Effluent treatment plant and Hazardous waste disposal of the facility.

Education

Advanced Diploma in Industrial Safety -

College of Fire Engineering And Safety Management
Kolhapur, Maharashtra
08.2021

SJC Institute of Technology
Bangalore, Karnataka
06.2015

HSSC -

Shri Shantadurga Higher Secondary
Bicholim Goa
05-2010

SCC -

Progress High School
Sanquelim- Goa
05-2008

Skills

  • Preventive and Breakdown maintenance
  • SAP Plant Maintenance
  • Qualification and CSV of Equipment and systems
  • C-GMP guidelines
  • Project Management
  • PLC and SCADA development

Hobbies and Interests

  • Trekking
  • Travelling
  • Football
  • Music

Languages

Marathi
First Language
Hindi
Proficient (C2)
C2
English
Proficient (C2)
C2
Konkani
Proficient (C2)
C2

Accomplishments

  • Awarded for Successful Implementation of SAP HANA (Plant Maintenance module)
  • Awarded for successful replacement of outdated PLC and HMI with latest PLC and IPC with complete requalification of running plant.

Timeline

Senior Engineer

Encube Ethicals
08.2019 - Current

Assistant Manager

Cipla Ltd
12.2017 - 08.2019

Trainee Engineer

Marksans Pharma
09.2016 - 12.2017

Advanced Diploma in Industrial Safety -

College of Fire Engineering And Safety Management

SJC Institute of Technology

HSSC -

Shri Shantadurga Higher Secondary

SCC -

Progress High School

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Suraj Bhutki