Suraj Mulani
Thane
Summary
Dynamic professional with extensive experience in production planning and supply chain coordination. Proven expertise in material requirement planning and process optimization, leading to enhanced productivity and minimized lead times across cross-functional teams.
Overview
10
10
years of professional experience
Work History
Senior Production & Planning Co-Ordinator
Indoweave Textile Pvt. Ltd.
Thane Mumbai
10.2023 - Current
- Creating Production Schedules - Develop detailed schedules for each order, considering production capacity, lead times & customer deadlines.
- Line Planning - Prepare detailed line planning with daily production targets for the production line.
- Time & Action Calendar - Prepare & update T&N for each order, tracking status & deadlines.
- Forecasting - Analyze order flow & forecast future production needs to ensure smooth production flow.
- Material Requirement Planning - Calculate yarn requirement based on order & buyer specifications.
- Inventory Management - prepare updated inventory sheet of next forecasting orders.
- Inventory Control - Monitor & manage inventory levels to ensure adequate supply of materials while minimizing excess stock.
- Process Optimization - Identify bottlenecks & inefficiency in production process, implementing improvements to enhance productivity & reduce lead time.
- Quality Control - Ensure production process meet buyer quality standards.
- Collaboration - Work Closely with cross-functional teams production, quality, design, procurement & sales team.
- Reporting - Reporting to Director of company for daily production planning activities, generate reports on production performance weekly , monthly. inventory status & other key metrics.
- 5s - Awareness of 5s System.
- Safety - Awareness of safety & compliance.
Senior Officer Production & Planning
Page Industry Ltd. ( Jockey International )
Bengaluru
07.2022 - 06.2023
- Responsibility & Accountability of production planning through proper utilization of raw materials & resources.
- Responsible for availability of raw materials & trims.
- Responsible for Pre-Production activities.
- Organize Pre-Production meeting.
- Responsible for first piece sample approval Shade, Design, Quality.
- Priority wise order complete on or before the deadlines i.e. to achieve 100% OTIF.
- Monitor of bulk production.
- Awareness of 5s System.
- Awareness of Safety & Compliance
Production Cum PPC Executive
GM Fabrics Pvt Ltd
Tarapur Mumbai
08.2016 - 06.2022
- Calculate the Yarn Consumption on orders.
- Checking availability of raw materials.
- P.O. follows till the final stage regarding quality & delivery issue.
- Assist production manager for smooth execution.
- Shade matching with approved Samples.
- Co-Ordinate the other teams like preparatory, dyeing, processing, etc.
- Production monitoring Target VS Actual.
Production Executive
Sitaram Spinning Pvt. Ltd.
Hyderabad
07.2015 - 07.2016
- Shift Production Planning & Manpower Planning.
- To achieve target Production & Quality control.
- Day to day Productivity report analysis regarding machine productivity.
Education
B. Tech - Textile Technology
DKTE Textile & Engineering Institutes
Ichalkaranji Kolhapur,06-2015
Skills
- Production scheduling
- Material requirement planning
- Inventory management
- Quality control
- Process optimization
- Supply chain coordination
- Problem Solving
- Root Cause analysis
- 5s & Kaizen
- Quick learner & decision Maker
- Positive attitude
- Microsoft Excel & ERP
Affiliations
- Participated 5s Activities in Page Industries worked as Team Leader.
- Participated First-Aid Training in GM Fabric.
- Participated Safety & Fire Training in GM Fabric.
Project
- Study of '' V Belt & Multigroved Belt on plain power loom Performance''.
Accomplishments
- Indoweave Textiles Pvt. Ltd. - Got Best Employee Award for Outstanding Performance rating as 5/5 in 2024-25 Year.
Timeline
Senior Production & Planning Co-Ordinator
Indoweave Textile Pvt. Ltd.
10.2023 - Current
Senior Officer Production & Planning
Page Industry Ltd. ( Jockey International )
07.2022 - 06.2023
Production Cum PPC Executive
GM Fabrics Pvt Ltd
08.2016 - 06.2022
Production Executive
Sitaram Spinning Pvt. Ltd.
07.2015 - 07.2016
B. Tech - Textile Technology
DKTE Textile & Engineering Institutes
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