Summary
Overview
Work History
Education
Skills
Accomplishments
Improvement project:
Timeline
Generic
SURAJ DEV NATH

SURAJ DEV NATH

Process Quality Team Leader
PUNE

Summary

OBJECTIVES:

To seek and maintain full-time position in Refrigeration industry (Home and commercial Appliance & HVAC) that offers professional challenges utilizing interpersonal skills, excellent time management and problem-solving skills.

CAREER SUMMARY:

  • B-tech with 13 years of experience in Home and Commercial Appliance(Refrigerator, Air Conditioner, VC Cooler, Deep Freezer, Pastry Cooler & Chocolate cooler and HVAC.
  • I am in charge of service training, as well as PQC, FQA, and OQC.
  • I am knowledgeable about SPC, FMEA, 8D, A3, DMAIC, PDCA, and PPAP documentation, as well as 7QC tools.
  • Practical experience as a highly effective, meticulous, and gifted quality assurance engineer with a background in creating and putting into place efficient quality control structures and procedures in a manufacturing and corporate setting.
  • Proven success supporting all levels of management and meeting deadlines while having a strong background in customer service.
  • Analysis of field complaints, creation of technical bulletins, creation of the CCF register and information for customers, and FFR calculation.

Overview

12
12
years of professional experience
7
7
years of post-secondary education

Work History

Process Quality Team Leader

IFB Refrigeration Ltd
Pune
09.2021 - Current
  • Working in refrigerator and Air Conditioner green project (before factory installation to mass production)
  • Prepare SOP & policies for managing and operating the shop floor(Line stoppage policy, Unloading policy, Inspector evaluation SOP, Brazier Evaluation SOP, PQC SOP)
  • To monitor and inspect the operations are running for specific products.
  • I am in-charge of recording any changes or testing done towards the product
  • Always have to ensure all the products delivered as per standard.
  • Proven ability to develop and implement creative solutions to complex problems.
  • Demonstrated creativity and resourcefulness through the development of innovative solutions.
  • Strengthened communication skills through regular interactions with others.
  • Identified issues, analyzed information and provided solutions to problems.
  • Assisted with day-to-day operations, working efficiently and productively with all team members.
  • Developed strong communication and organizational skills through working on group projects.
  • Used critical thinking to break down problems, evaluate solutions and make decisions.
  • Gained strong leadership skills by managing projects from start to finish.
  • Use statistical analytical tools like SPC to validate all shop floor-critical parameters.
  • Conduct both inspector and critical process evaluations.
  • When a new model is developed, have a PQ event and present it at management meetings.
  • During new model development prepare and release Q gate document .

Quality Assurance Deputy Manager

Western Refrigeration Pvt. Ltd.
Sanjan, Gujrat.
10.2018 - 08.2021
  • Self-motivated, with a strong sense of personal responsibility.
  • Applied effective time management techniques to meet tight deadlines.
  • Proven ability to learn quickly and adapt to new situations.
  • Strengthened communication skills through regular interactions with others.
  • Assisted with day-to-day operations, working efficiently and productively with all team members.
  • Gained strong leadership skills by managing projects from start to finish.
  • Completed paperwork, recognizing discrepancies and promptly addressing for resolution.
  • Delivered services to customer locations within specific timeframes.
  • Used critical thinking to break down problems, evaluate solutions and make decisions.
  • Prepare service training manual
  • Prepare technical bulletin for refrigerator if any 4M change in process or design.
  • Training conduct for new development product as well as existing product to all service partner and team members.
  • Projects for Reduction process failure as well as Field improvement & Shop floor rejection improvement
  • Drive continuous improvement activities (Process, Facilities, Man, and Materials).
  • Involvement in New product Development & performing Product Testing.
  • Ensure effectiveness, improvements and awareness regarding 8D
  • To enhance Quality level of products with continuous improvements and to implement Quality strategy.
  • Identify training needs and make training plan & execution
  • Responsible for interdepartmental ISO 9001:2015 document preparation & preservation for Long Term.
  • Ensuring non-conforming products are identified and placed on restriction.

Process Quality Senior Engineer

Haier Appliances India Pvt. Ltd
Pune, Maharashtra
03.2013 - 09.2018
  • Responsible for Service training, Quality Control and Quality assurance shift in charge, It is my responsibility to prepare and train service members
  • For strengthen inspection daily do blind test of all inspector as per plan
  • Prepare service training manual
  • Prepare technical bulletin for refrigerator
  • Training conduct for new development product as well as existing product to all service partner and team members
  • Visit significant field complaints, offer solutions, and provide manufacturing staff with input on how to improve processes
  • Multiskilling training to Inspector/Operator & staff for skill up gradation
  • Process audit & Product audits as per system requirement
  • Projects for Reduction process failure as well as Field improvement & Shop floor rejection improvement
  • To enhance Quality level of products with continuous improvements and to implement Quality strategy
  • Daily FPA activity for FG & semi-Finished product
  • Responsible for weekly and monthly quality performance reports
  • Identify training needs and make training plan & execution
  • Awareness of regulatory requirement and customer service expectations.

Trainee Engineer

Minda Stonebridge India Ltd, IFB Industries Ltd
Pune, Maharashtra.
01.2011 - 03.2013
  • Responsible for first piece approval i.eFPA of each process and allow for mass production
  • Check all components & m/c before printing by process audit.
  • Checking all SMT process CTP/CTQ
  • Monitoring and auditing of products
  • Keeping quality documentation up to date
  • Coordinating the investigation of customer complaints

Education

B-tech Engineering - Electronics and Telecommunication Engineering

PKACE
Bargarh, Odisha, India.
06.2006 - 07.2010

Associate of Science - Science

AVM College Under Council of Higher Secondary Education (CHSE)
Odisha, India.
04.2002 - 05.2004

High School Diploma -

Sri Aurovindo High School, Board of Secondary Education (BSE)
Odisha, India.
04.2001 - 03.2002

Skills

    Team building and leadership

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Accomplishments

  • Green field project member from factory installation to mass production.- IFB Industries Ltd.
  • Visited South Korea For Machine Inspection.- IFB Industries Ltd.
  • Quality Campaign Drive successfully.- IFB Industries Ltd.
  • Best Innovation Award by Plant Head.- Western Refrigeration
  • Successfully completed Quality Month Program.- Western Refrigeration
  • Got Rank No-1 In Gas leakage project in state level Goa-IFB Industries Ltd.
  • Got GOLD MEDAL for best functional employee of the year -2014.- Haier Appliance India Pvt. Ltd.
  • Visited to China for New Product development.- Haier Appliance India Pvt. Ltd.
  • Promoted as a LQC Team Leader (Manage LQC Team)-Jan 2018- Haier Appliance India Pvt. Ltd.

Improvement project:

  

  • Green field project at IFB refrigeration from factory installation to mass production.
  • Quality Campaign Drive successfully.- IFB Industries Ltd.
  • Got First Prize In Gas leakage project in state level Goa-IFB Industries Ltd.
  • No cooling PPM reduction by 40%- Western Refrigeration Pvt. Ltd-Apr’ 2019
  • Evacuation fail PPM reduction by 40%- Western Refrigeration Pvt. Ltd-Sep’ 2019
  • Gasket gap /Gasket rolling reduction - Haier Appliance PVT LTD- July’18
  • Door dent improvement - Haier Appliance PVT LTD- Mar’ 17
  • System rework Reduction task in - Haier Appliance PVT LTD- Mar’16
  • Joint Leak Reduction - Haier Appliance PVT LTD- Feb’15
  • No gas charging Reduction task in - Haier Appliance PVT LTD- June’14

Timeline

Process Quality Team Leader

IFB Refrigeration Ltd
09.2021 - Current

Quality Assurance Deputy Manager

Western Refrigeration Pvt. Ltd.
10.2018 - 08.2021

Process Quality Senior Engineer

Haier Appliances India Pvt. Ltd
03.2013 - 09.2018

Trainee Engineer

Minda Stonebridge India Ltd, IFB Industries Ltd
01.2011 - 03.2013

B-tech Engineering - Electronics and Telecommunication Engineering

PKACE
06.2006 - 07.2010

Associate of Science - Science

AVM College Under Council of Higher Secondary Education (CHSE)
04.2002 - 05.2004

High School Diploma -

Sri Aurovindo High School, Board of Secondary Education (BSE)
04.2001 - 03.2002
SURAJ DEV NATHProcess Quality Team Leader