Summary
Overview
Work History
Education
Accomplishments
Certification
Additional Information
Timeline
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SURAJ DEV NATH

SURAJ DEV NATH

Quality Assurance/Control Lead
Wagholi, Pune,Maharashtra

Summary

To seek and maintain full-time position in Refrigeration industry (Home/Commercial Appliance & HVAC) that offers professional challenges utilizing interpersonal skills, excellent time management and problem- solving skills

CORE COMPETENCIES

  • Process Quality Management
  • Service Technical Support / Training
  • OQA Management
  • Lean Six Sigma
  • Process Validation
  • Defect Reduction Project
  • Kaizen/5S Implementation
  • Quality Systems Implementation
  • Process Improvement
  • Cross functional coordination
  • Team Management
  • Process FMEA

EXECUTIVE SUMMARY

  • B-tech with 12.5 years Quality experience in Home / Commercial Appliance & HVAC refrigeration (Refrigerator, Air Conditioner, VC Cooler, Deep Freezer, Water chiller, Air Chiller, Pastry Cooler & Chocolate cooler) expertise in Service Training, Process Quality, Field Quality & Out going Quality Skills to enhance quality standard, SOP/policy resource optimization, cost control through usage of tools / methodologies like 5S, Kaizen, Poka-Yoke, SPC, FMEA, PPAP, MSA, 7QC Tools, 8D and A3, DMAIC, Six sigma, OSHAS-18001& QMS9001
  • Quality control through implementation methodology like SPC, POKA YOKA, TIME CHECK, Self & Sequential Check, PPM, FTR/RTY & MES
  • Proven success supporting all levels of management and meeting deadlines while having a strong background in customer service
  • Created optimized value stream implementation projects with the focus on continuous improvement of Safety, Quality, Delivery & Cost
  • Analysis of field complaints, creation of technical bulletins, creation of the CCF register and information for customers, and FFR calculation

Overview

12
12
years of professional experience
4
4
Certification

Work History

Process Quality Team Lead

IFB Refrigeration Ltd
Pune, Maharashtra
09.2021 - Current
  • Skilled at working independently and collaboratively in a team environment.
  • Self-motivated, with a strong sense of personal responsibility.
  • Working in Green Project (before factory installation to mass production)
  • Prepare SOP & policies for managing and operating the shop floor(Line stoppage policy, Unloading policy, Inspector evaluation SOP, Brazier Evaluation SOP, PQC SOP)
    • To monitor and inspect the operations are running for specific products
    • I am in-charge of recording any changes or testing done towards the product
    • Always have to ensure all the products delivered as per standard
    • Proven ability to develop and implement creative solutions to complex problems
    • Strengthened communication skills through regular interactions with others
    • Identified issues, analyzed information and provided solutions to problems
    • Assisted with day-to-day operations, working efficiently and productively with all team members
    • Developed strong communication and organizational skills through working on group projects
    • Used critical thinking to break down problems, evaluate solutions and make decisions
    • Gained strong leadership skills by managing projects from start to finish
    • Use statistical analytical tools like SPC to validate all shop floor-critical parameters
    • Conduct both inspector and critical process evaluations
    • For any 4M change do PQ(Product Qualification) event for Validate Process
    • During new model development prepare and release Q gate document

Quality Assurance Deputy Manager

Western Refrigeration Pvt Ltd
, Gujrat
10.2018 - 08.2021

• Applied effective time management techniques to meet tight deadlines
• Proven ability to learn quickly and adapt to new situations
• Strengthened communication skills through regular interactions with others
• Assisted with day-to-day operations, working efficiently and productively with all team
• Gained strong leadership skills by managing projects from start to finish
• Delivered services to customer locations within specific timeframes
• Used critical thinking to break down problems, evaluate solutions and make decisions
• Prepare service training manual
• Prepare technical bulletin for refrigerator if any 4M change in process or design
• Projects for Reduction process failure as well as Field improvement & Shop floor rejection improvement
• Drive continuous improvement activities (Process, Facilities, Man, and Materials)
• Involvement in New product Development & performing Product Testing
• To enhance Quality level of products with continuous improvements and to implement Quality strategy
• Responsible for interdepartmental ISO 9001:2015 document preparation & preservation for Long Term

Process Quality Senior Engineer

Haier Appliances India Pvt Ltd
Pune, Maharashtra
03.2013 - 09.2018

• Responsible for Service training, Quality Control and Quality assurance shift in charge, It is my responsibility to prepare and train service members
• For strengthen inspection daily do blind test of all inspector as per plan
• Prepare service training manual
• Prepare technical bulletin for refrigerator
• Training conduct for new development product as well as existing product to all service partner and team members
• Visit significant field complaints, offer solutions, and provide manufacturing staff with input on how to improve processes
• Multiskilling training to Inspector/Operator & staff for skill up gradation
• Process audit & Product audits as per system requirement
• Projects for Reduction process failure as well as Field improvement & Shop floor rejection improvement
• To enhance Quality level of products with continuous improvements and to implement Quality strategy
• Daily FPA activity for FG & semi-Finished product
• Responsible for weekly and monthly quality performance reports
• Identify training needs and make training plan & execution
• Awareness of regulatory requirement and customer service expectations

Trainee Engineer

Minda Stoneridge Instrument Ltd
Pune, Maharashtra
01.2011 - 03.2013
  • Responsible for first piece approval I e FPA of each process and allow for mass production
  • Check all components & m/c before printing by process audit
  • Checking all SMT process CTP/CTQ
  • Monitoring and auditing of products
  • Keeping quality documentation up to date
  • Coordinating the investigation of customer complaints

Education

Bachelor Of Technology Engineering - Electronics and Telecommunication Engineering

PKACE - Bargarh
2010-07

Associate of Science - Science

AVM College Under Council of Higher Secondary Education (CHSE)
2004-05

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Sri Aurovindo High School, Board of Secondary Education (BSE)
2002-03

Accomplishments

  • Visited South Korea For Machine validation- IFB Industries Ltd
  • Quality Campaign Drive successfully - IFB Industries Ltd
  • Best Innovation Award - Western Refrigeration Pvt Ltd
  • Successfully completed Quality Month Program - Western Refrigeration Pvt Ltd
  • Got Rank No-1 In Gas leakage project in state level Goa-IFB Industries Ltd
  • Got GOLD MEDAL for best functional employee of the year - Haier Appliance India Pvt Ltd
  • Visited to China for New Product development - Haier Appliance India Pvt Ltd
  • Promoted as a LQC Team Leader (Manage LQC Team) - Haier Appliance India Pvt Ltd

Certification

Advanced SPC Advanced MSA Advanced PPAP Advanced Six Sigma Green Belt Advanced DMAIC Advanced A3 Advanced 8D

Additional Information

Improvement project

  • Green field project at IFB refrigeration from factory installation to mass production
  • Got First Prize In Gas leakage project in state level Goa-IFB Industries Ltd
  • No cooling PPM reduction by 40%- Western Refrigeration Pvt Ltd-Apr' 2019
  • Evacuation fail PPM reduction by 40%- Western Refrigeration Pvt Ltd-Sep' 2019
  • Gasket gap /Gasket rolling reduction - Haier Appliance PVT LTD- July'18
  • Door dent improvement by 50% - Haier Appliance PVT LTD- Mar' 17
  • System rework Reduction by 50% - Haier Appliance PVT LTD- Mar'16
  • Joint Leak Reduction by 40% - Haier Appliance PVT LTD- Feb'15
  • No gas charging Reduction by 50% - Haier Appliance PVT LTD- June'14

Timeline

Process Quality Team Lead

IFB Refrigeration Ltd
09.2021 - Current

Quality Assurance Deputy Manager

Western Refrigeration Pvt Ltd
10.2018 - 08.2021

Process Quality Senior Engineer

Haier Appliances India Pvt Ltd
03.2013 - 09.2018

Trainee Engineer

Minda Stoneridge Instrument Ltd
01.2011 - 03.2013

Bachelor Of Technology Engineering - Electronics and Telecommunication Engineering

PKACE - Bargarh

Associate of Science - Science

AVM College Under Council of Higher Secondary Education (CHSE)

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Sri Aurovindo High School, Board of Secondary Education (BSE)
SURAJ DEV NATHQuality Assurance/Control Lead