S.Surandiran.

• Planning, directing and monitoring the production, packing, warehouse activities, ensuring the quality control of all the products as per the quality plan and to enhance customer satisfaction in order to have competitive edge in the market.
• Responsible for production monthly schedule, raw material planning and approving raw materials, packing materials for production and packing activities.
• Monitoring stock levels and maintaining inventory for all FG, RM, PM stocks.
• Supply planning and scheduling customer deliveries and interacting with all customers for future stock requirements.
• Meeting various vendors and responsible for all plant procurements.
• Leading the Quality Assurance system to ensure all finished goods dispatches are as per the Product specifications and Dispatch standards and meet the customer expectations.
• Interacting with R&D, Sales & Marketing team and Customers on a regular basis for technical support and in order to improve the customer satisfaction.
• Reviewing and reporting the performed plant activities to Head Manufacturing.
• Strong focus on Safety and providing safety & operating trainings to all Plant Personnel’s.
• Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs.
• Monitored and supported progress of plant production orders by managing shop capacity and loading functions at several facilities.
• Organized and guided operations of production, processing and machinery according to business procedures and protocols.
• Condensed multiple manufacturing shifts to one to streamline operations.
• Maintained quality of product with robust inspections and assessment team.
• Directed employees and related programs to maximize team productivity and facility output.
• Oversaw daily operations of manufacturing plant.
• Provided direction and leadership to all levels of employees .
• Redesigned operational workflow processes to maximize efficiency.
• Identified and implemented viable strategies for continuous improvement.
• Reduced costs by eliminating materials waste and unnecessary labor hours.
• Maximized plant safety through proactive strategies and well-structured training.
• Coordinated leadership workshops to educate team members on best practices to optimize productivity.
• Tracked data about all aspects of production to assess areas in need of improvement.
• Cultivated and strengthened lasting client relationships using strong issue resolution and dynamic communication skills.
• Handled problematic customers and clients to assist lower-level employees and maintain excellent customer service.
• Reduced operational risks while organizing data to forecast performance trends.
• Reduced budgetary expenditures by effectively negotiating contracts for more advantageous terms.
• Trained and guided team members to maintain high productivity and performance metrics.

• Achievements:
• Successfully completed external stock audits without Variance in stocks.
• Achieved the production and dispatch targets and dispatched the goods to the client in given time line.
• Implemented new ideas to increase the production, packing and Dispatch activities.

• Supervised day to day production activities in Extraction, Concentration & drying unit (October 15- Dec 15).
• Supervised day to day production, packing and dispatch activities in Blending & Packing unit (Jan-16-Dec-16).
• Managed the team of Technicians’ and workmen’s and allotting work, manpower for daily production schedule.
• Ensuring the compliance of GMP, safety of workmen and technicians during the production and packing activities.
• Process order creation for production activities, material receipt for store through SAP.
• Monitored EOU packing activities and maintaining the documents & records up to date.
• Provided monthly GMP and Safety trainings to all foreman’s and workmen.
• Achievements:
• Team member in GMP, USFDA, OHSAS, FSMS, KOSHER and succeeded the Audits.
• Implemented new ideas to increase packing and Dispatch activities.
• Dispatched all finished goods in the given time line.
• Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
• Created successful work schedules for each team member to maintain deadlines and fully staff shifts.

Job Profile at Sanmar:

Sections: Incinerator, Utility, Oxy- Ep unit (Monomer):

• Shift Engineer for incinerator, utility and managed the production activities, maintenance and shut down jobs at oxy-chlorination & Ethylene purification unit.
• Maintaining documents for daily shift production details, equipment’s change over, preventive maintenance and chemical consumptions.
• Plant startup and shut down preparation procedures by SCADA operating systems.
• Achievements:
• Managed and completed Dismantling projects with safety procedures successfully.
• Successfully completed acid decolorization projects by team work. Cost was saved by reducing consumptions of fuel, chemicals, steam and nitrogen, and reducing the running time of machines.
• EQUIPMENTS HANDLED:
• Hydraulic dissolvers, Mixers, Blenders, Multi Mill, Shifters, Extractor, concentrator, Dryers (VPD, VTD & RVPD), Furnace, Waste heat boiler, Distillation column, Scrubbers, Quench vessel, N2 air compressors, cooling towers.
• CHEMICALS HANDLED:
• Heavy & Light organic compounds with reference to EDC, VCM, CH3OH, Ethyl Acetate, C2H6O, Superior Kerosene Oil (SKO), A.HCl, HCl, ortho xylene, Iso butane.
• KEY SKILLS:
• Team Management, troubleshooting and handling of issues arising during production and manufacturing process.
• Firefighting skills, resource management, Supply planning.
• PLC/SCADA Operation (TATA Honeywell FSC 101, Siemens)