AutoCAD
Surendar P
Industrial Engineer
Summary
Knowledgeable Industrial Engineer skilled in process improvements, equipment design and waste reduction. Strategic planner and analytical problem solver. History of improving production and maximizing efficiency.
Overview
7
7
years of professional experience
Work History
Cost Management in Industrial Engineering
Foxconn Hon Hai Technology India Private Limited
01.2022 - Current
- Preparation and analysis of OPE and OPE quote reports.
- The weekly and monthly reports are calculated and presented on time for labor costs, profit, and losses.
- Preparation of a standard UPPH report.
- Preparation of Ramp standard and make the ram up standard comparison report
- Analysis and control of excess manpower losses.
- Maintaining and improving the standard UPPH and also suggesting to MFG DRI to improve the actual UPPH.
- Verify the line layout with Space optimization and UPH improvement.
- Capable of handling optimal design for new products in terms of bottleneck elimination.
- Analysis of daily manpower accountability.
- Continuous tracking in line for machine usage and summarizing the data on daily basis for utilization and down time
- Current projects and upcoming projects Timeline preparation and follow up
- Analyzing and modifying the plant & machinery layout.
- Conducted time studies on various tasks to establish accurate production standards that contributed to better labor planning decisions.
- Managed budgets, resource allocation, and project timelines for successful completion of various industrial engineering projects.
- Developed standard operating procedures for employees to follow, ensuring consistent performance across all shifts.
- Identified cost-saving opportunities through value stream mapping exercises that led to significant reductions in wasted resources while maintaining high-quality outputs.
- Conducted time study using work measurement tools to validate accuracy of labor standard time.
- Identified problems and recommended new processes to improve performance and reduce costs.
New Product Development Engineer
KLT Automotive & Tubular Products Limited
04.2019 - 01.2022
- Conducted thorough root cause analysis of technical issues encountered during product development, leading to efficient problem resolution.
- Enhanced product efficiency by conducting rigorous testing and implementing necessary modifications.
- Identified potential risks early in projects by conducting detailed risk assessments, allowing proactive mitigation measures implementation.
- Preparation of BOQ
- Line balancing and cycle time monitoring for ramp up production
- Planning monthly Capacity, production and Man Power based on customer requirement.
- Managing Man Power and Inventory based on weekly production plan
- Performs product/process analysis for cost reduction, quality improvement and efficiency improvement
- Achieving SQDCM target and KPI
- Manage and maintain a safe working environment
- Project follow up with customer
Quality Control Trainee
Dongwoo Surface Tech India Private Limited
11.2017 - 04.2019
- Collaborated with production team members to implement corrective actions, leading to improved product performance.
- Assisted in the development of new quality control procedures, resulting in reduced defects and increased efficiency.
- Conducted routine equipment calibration checks, ensuring proper functionality and accurate test results throughout the production process.
- Maintained a strong attention to detail throughout all inspection tasks, ensuring accurate identification of any potential quality issues for prompt resolution.
- Reduced waste by identifying non-conforming products early in the manufacturing cycle, allowing for timely rework or disposal.
- Contributed to cost-saving measures by offering suggestions for more efficient use of resources during the inspection process.
Education
Bachelor of Engineering - Mechanical Engineering
A.C.T College of Engineering And Technology
Nelvoy 04.2001 -
Higher Secondary School -
Govt Boys HSS
Thiyagadurugam 04.2001 -
Skills
Production Planning
Manufacturing Technologies
Industrial Automation
Workflow Analysis
Capacity Planning
Facility Layout Design
Data Collection
Document Management
Strategic Planning
Interpersonal strengths
Project Coordination
Waste Reduction
Process Improvement
CAD Software
Cost Estimates
Product Development
Problem-solving abilities
Software
CATIA V5
MS Office
Timeline
Cost Management in Industrial Engineering
Foxconn Hon Hai Technology India Private Limited
01.2022 - Current
New Product Development Engineer
KLT Automotive & Tubular Products Limited
04.2019 - 01.2022
Quality Control Trainee
Dongwoo Surface Tech India Private Limited
11.2017 - 04.2019
Bachelor of Engineering - Mechanical Engineering
A.C.T College of Engineering And Technology
04.2001 -
Higher Secondary School -
Govt Boys HSS
04.2001 -