AutoCAD
Surendar P
Industrial Engineer
Summary
Knowledgeable Industrial Engineer skilled in process improvements, equipment design and waste reduction. Strategic planner and analytical problem solver. History of improving production and maximizing efficiency.
Overview
7
7
years of professional experience
Work History
Cost Management in Industrial Engineering
Foxconn Hon Hai Technology India Private Limited
01.2022 - Current
- Preparation and analysis of OPE and OPE quote reports.
- The weekly and monthly reports are calculated and presented on time for labor costs, profit, and losses.
- Preparation of a standard UPPH report.
- Preparation of Ramp standard and make the ram up standard comparison report
- Analysis and control of excess manpower losses.
- Maintaining and improving the standard UPPH and also suggesting to MFG DRI to improve the actual UPPH.
- Verify the line layout with Space optimization and UPH improvement.
- Capable of handling optimal design for new products in terms of bottleneck elimination.
- Analysis of daily manpower accountability.
- Continuous tracking in line for machine usage and summarizing the data on daily basis for utilization and down time
- Current projects and upcoming projects Timeline preparation and follow up
- Analyzing and modifying the plant & machinery layout.
- Conducted time studies on various tasks to establish accurate production standards that contributed to better labor planning decisions.
- Managed budgets, resource allocation, and project timelines for successful completion of various industrial engineering projects.
- Developed standard operating procedures for employees to follow, ensuring consistent performance across all shifts.
- Identified cost-saving opportunities through value stream mapping exercises that led to significant reductions in wasted resources while maintaining high-quality outputs.
- Conducted time study using work measurement tools to validate accuracy of labor standard time.
- Identified problems and recommended new processes to improve performance and reduce costs.
New Product Development Engineer
KLT Automotive & Tubular Products Limited
04.2019 - 01.2022
- Conducted thorough root cause analysis of technical issues encountered during product development, leading to efficient problem resolution.
- Enhanced product efficiency by conducting rigorous testing and implementing necessary modifications.
- Identified potential risks early in projects by conducting detailed risk assessments, allowing proactive mitigation measures implementation.
- Preparation of BOQ
- Line balancing and cycle time monitoring for ramp up production
- Planning monthly Capacity, production and Man Power based on customer requirement.
- Managing Man Power and Inventory based on weekly production plan
- Performs product/process analysis for cost reduction, quality improvement and efficiency improvement
- Achieving SQDCM target and KPI
- Manage and maintain a safe working environment
- Project follow up with customer
Quality Control Trainee
Dongwoo Surface Tech India Private Limited
11.2017 - 04.2019
- Collaborated with production team members to implement corrective actions, leading to improved product performance.
- Assisted in the development of new quality control procedures, resulting in reduced defects and increased efficiency.
- Conducted routine equipment calibration checks, ensuring proper functionality and accurate test results throughout the production process.
- Maintained a strong attention to detail throughout all inspection tasks, ensuring accurate identification of any potential quality issues for prompt resolution.
- Reduced waste by identifying non-conforming products early in the manufacturing cycle, allowing for timely rework or disposal.
- Contributed to cost-saving measures by offering suggestions for more efficient use of resources during the inspection process.
Education
Bachelor of Engineering - Mechanical Engineering
A.C.T College of Engineering And Technology
Nelvoy 04.2001 -
Higher Secondary School -
Govt Boys HSS
Thiyagadurugam 04.2001 -
Skills
Production Planning
Software
CATIA V5
MS Office
Timeline
Cost Management in Industrial Engineering
Foxconn Hon Hai Technology India Private Limited
01.2022 - Current
New Product Development Engineer
KLT Automotive & Tubular Products Limited
04.2019 - 01.2022
Quality Control Trainee
Dongwoo Surface Tech India Private Limited
11.2017 - 04.2019
Bachelor of Engineering - Mechanical Engineering
A.C.T College of Engineering And Technology
04.2001 -
Higher Secondary School -
Govt Boys HSS
04.2001 -
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