Surendhar K
Chennai
Summary
To be innovative and dedicate in the work assigned to me and to produce best results from my work for the betterment of my knowledge and career.
*Currently working at PRECISION ENGINEERING In Ambattur as Senior Engineer (NPD) from Oct 2021 to till now.
*2 + years of experience in the field of New Product Development in LATIK AUTO COMPONENTS PVT LTD.
*5+ years of total experience in CNC,VMC and HMC Machining. *Well knowledge in both CNC and VMC programs (2D programs).
*Very much familiar with fanuc control.
*Capable to design process plan in operation wise. Prepare SOP and Control plan for new products.
*Good knowledge in GD & T.
*Strong background in PPAP documents.
*Handling new project by developing new supplier and develop systems to meeting Quality requirements.
*Excellent organizational skills with the ability to multitasking.
Overview
8
8
years of professional experience
Work History
Senior Engineer- New Product Development
PRECISION ENGINEERING
Ambattur
10.2021 - Current
- Maintained accurate records of all data collected throughout the NPD process including test results, materials used
- Collaborated with other engineers, designers and stakeholders in the development process.
- Coordinated activities with suppliers, contractors or other departments.
- Created detailed drawings of components for manufacturing purposes.
- Developed and implemented new product designs to meet customer requirements.
- Finished projects on time and within budget.
- Managed cross-functional workgroups tasked with multi-disciplinary reviews of new project proposals.
- Evaluated current technology systems and proposed solutions for improvement.
- .Utilized probing routines for work offsets and tool length compensation setup verification.
- Modified existing programs to accommodate new product designs or customer requirements.
- Implemented advanced cutting strategies such as high speed machining when appropriate.
- Collaborated with engineers on prototyping projects to develop optimal machining strategies.
- Assisted in the development of training materials for VMC Operators regarding safety procedures and operating instructions.
- Monitored tool life and made changes as necessary to maximize tool performance.
- Created and maintained CNC programs for a variety of parts using Fanuc controls
- .
Engineer-New Product Development
LATIK AUTO COMPONTS PVT LTD
Chennai
03.2018 - 09.2021
- New Product - Co-Ordination with customer for technical side till PPAP approval
- New Product - Study & Clarification prepared
- Very much familiar in VMC Milling and CNC Turning programming in fanuc control
- To Prepare Process Design (Process Flow & Machine selection)
- Analysis for NPD Parts Process and Product critical parameters
- Analysis for suitable fixturing method (Mechanical & Hydraulic)
- Assisted in Analysis for Capacity planning
- PPAP Documents Preparation get Approval and Handover to production
- To Prepare Packing standard (Domestic & Export) meet as per customer requirements
- Handling Engineering changes in Product and Process
- Development parts inspection
- Work Instruction Preparation (Packing, Deburring, Washing)
- Knowledge in cleanliness process and Carried out for 5S activities
- Team work in Poke Yoke & Suggestion.
- Prepared estimates and budgets.
- Identified customer needs and developed solutions based on user feedback.
- Evaluated existing processes and technology solutions for improvement opportunities.
- Conducted research into the feasibility of product design plans.
- Used computer systems and drafting equipment to create and outline designs of components and tools.
- Documented all engineering activities according to established procedures.
- Collaborated with cross-functional teams throughout the development process to ensure successful outcomes.
Graduate Engineer Trainee - Production
SOUTHERN AUTOCASTING
Chennai
01.2017 - 03.2018
- Preparing and review production schedules for the products
- Analyzing material, equipment, tools required for production plan
- Prepare the purchase order for the equipment and tools
- Analyzing production specification line capacity
- Making work flow for departments with lead time and manufacturing standards
- Guidance to production worker for qualitative performance
- Timely checking the performance of the workers.
- Checked completed workpieces against specifications to assess conformance.
- Controlled machine operations to complete precise, high-quality work.
- Performed daily maintenance tasks on VMC machines, including lubrication, cleaning and replacing worn components.
- Stopped machine operation to change tooling, setup, or workpiece placement according to required machining sequences.
- Changed out aging tools, fixtures and offsets.
Production supervisor
POLYELASTIC PVT LTD
Chennai
07.2016 - 12.2016
- Planning, Scheduling, cost evaluation & procurement materials with market trend
- Preparation of work plan schedule to complete the orders, data sheet and planning
- Scheduling workload planning and ensure the production deliveries despatch plan
- Effective utilization of resources like man, machine & material
- Monitoring the operator and machines on productivity.
Education
BACHELOR OF ENGINEERING - MECHANICAL ENGINEERING
ANNA UNIVERSITY,
PANRUTI.04-2016
DIPLOMA - MECHANICAL ENGINEERING
T.J.S Polytechnic College
Peruvoyal03-2013
SENIOR SECONDARY(12TH STD) - PHYSICS, COMPUTER SCIENCE, MATHEMETICS
Govt.Boys Hr Sec School
Ponneri03-2011
HIGHER SECONDARY(10TH STD) - MATRIC
Bharath Matric Hr Sec School
Ponneri03-2009
Skills
- Proficiency of AutoCAD
- Product Development
- knowledge in cnc and vmc programs
- Familiar in APQP ,PPAP and feasibility documents
- well skilled in process knowledge like Heat treatment,phosphating,blackening , plating process
- capable to do fixture designs
- Technical Reporting
- Cost Analysis
Personal Information
- Age: 30
- Father's Name: KATHIRVEL K
- Mother's Name: RAJESWARI K
- Date of Birth: 08/05/1993
- Gender: MALE
- Marital Status: Married
Working Area Contribution And Development
- My part in our last working company is been developing the line and changing the process in easy way methods
- Improving the tool process methods and identify the what the tool are enough in that operation
- Well know experience in VMC (AMS) and CNC MICROMATIC MACHINES
- Able to Read, Write and Edit FANUC and SIEMENS Programs
- Major Customer Handled : Delphi TVS-Mannur ,Stanadyne India Pvt.ltd ,Delphi TVS - Oragadam , SFL ,Violin Technologies,Ordanace factory-Thiruchirappalli
Disclaimer
I (SURENDHAR K) hereby declare that the above furnished information are true to the best of my knowledge.
Timeline
Senior Engineer- New Product Development
PRECISION ENGINEERING
10.2021 - Current
Engineer-New Product Development
LATIK AUTO COMPONTS PVT LTD
03.2018 - 09.2021
Graduate Engineer Trainee - Production
SOUTHERN AUTOCASTING
01.2017 - 03.2018
Production supervisor
POLYELASTIC PVT LTD
07.2016 - 12.2016
BACHELOR OF ENGINEERING - MECHANICAL ENGINEERING
ANNA UNIVERSITY,
DIPLOMA - MECHANICAL ENGINEERING
T.J.S Polytechnic College
SENIOR SECONDARY(12TH STD) - PHYSICS, COMPUTER SCIENCE, MATHEMETICS
Govt.Boys Hr Sec School
HIGHER SECONDARY(10TH STD) - MATRIC
Bharath Matric Hr Sec School
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