SURESH M
Krishnagiri
Summary
Result-driven engineering professional with 7 years of experience across Purchase Development, New Product Development, CMM Inspection, and Production Engineering. Proven expertise in driving end-to-end product lifecycles, optimizing manufacturing processes, and ensuring quality standards. Adept at cross-functional collaboration, cost optimization, and tooling development to support organizational goals.
Overview
8
8
years of professional experience
Work History
Purchase Development Engineer
TVS Motor Company Limited
11.2023 - Current
- Managed sourcing and development activities for plastic, rubber, and sticker parts across multiple projects.
- Achieved cost-saving targets through VAVE initiatives, alternate sourcing, and process optimizations.
- Spearheaded supplier evaluations and development to ensure compliance with technical and quality requirements.
- Coordinated additional mold procurement and tooling modifications to meet capacity expansion demands.
- Led efforts in ECR implementations, improving product designs while reducing material costs. Supplier capabilities, and cost estimates.
- Prepared Part & Tool purchase orders and procurement documents, ensuring the accuracy and completeness of information.
- Partnered with R&D and manufacturing teams for the successful launch of two new products annually.
- Prepared supplier performance reports to maintain high standards of quality and service levels, identifying areas for improvement, and implementing corrective actions as needed.
New Product Development Engineer
Uniflex precision products private limited
07.2017 - 10.2023
- Designed and developed innovative manufacturing processes for hydraulic pipes, fuel injector pipes, and power steering components, achieving a 20% reduction in production time.
- Conducted a detailed feasibility analysis to assess design viability, identify potential risks, and align solutions with mass production objectives.
- Created and maintained comprehensive project documentation (APQP, PPAP,) including design specifications, technical reports, and compliance certifications. Supported regulatory audits and approvals.
- Led a cross-functional team of 10+ members to execute projects from concept to delivery, ensuring compliance with client specifications and industry standards.
- Coordinated with major clients like Ashok Leyland, Daimler, and Volvo to understand product requirements, and deliver customized solutions.
- Conducted CMM inspections and implemented quality assurance protocols, achieving a 95% reduction in defects.
- Streamlined the tube cutting, deburring, and bending processes, resulting in enhanced production efficiency.
- Managed brazing, welding, and crimping operations, ensuring consistent quality and adherence to safety standards.
- Supervised daily production activities for components, including Bundy tubes, hydraulic pipes, and hose assemblies.
- Implemented lean manufacturing practices, reducing waste, and optimizing resource utilization.
- Build a long-term relationship with the tool manufacturer, supplier, and vendors.
- Follow up with subcontracting vendors, such as creating subcontracting POs, issuing goods, receiving goods, and processing invoices.
- Prepare reports like the reconciliation statement and MIS.
Education
Bachelor of Engineering (B.E) - Mechanical Engineering
Hosur Institute of Technology
Krishnagiri, Tamil Nadu07-2017
Higher Secondary / 12th -
Government Higher Secondary School
Krishnagiri, Tamilnadu05-2013
Secondary School / 10th -
Government Higher Secondary School
Krishnagiri, Tamil Nadu05-2011
Skills
- Procurement and Supplier Management
- Price negotiation, cost saving
- Injection molding/moulding process
- Tube bending process: CNC / Manual
- 2D & 3D drawing study and interpretation
- Data management and presentation skill
- Joining Process - Brazing (Induction/Manual), hose crimping, ferrule tightening
- Surface finishing basic knowledge (coating, painting,platting)
- Production planning and scheduling
- Problem Solving and Decision-Making
- ERP/SAP Systems
- Raw material and process knowledge
- Microsoft Office Suite (Excel, Word, PowerPoint)
- CMM - Probing / Scanning
- Internal CFT team and suppliers meeting
- AutoCAD / Creo
Accomplishments
- Spearheaded the development of a proprietary tube bending technique, improving accuracy and repeatability.
- Cost reduction Projects-Braze nipple elimination, Tube cut length optmization,
Languages
Tamil
Bilingual or Proficient (C2)
English
Upper intermediate (B2)
Timeline
Purchase Development Engineer
TVS Motor Company Limited
11.2023 - Current
New Product Development Engineer
Uniflex precision products private limited
07.2017 - 10.2023
Bachelor of Engineering (B.E) - Mechanical Engineering
Hosur Institute of Technology
Higher Secondary / 12th -
Government Higher Secondary School
Secondary School / 10th -
Government Higher Secondary School
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