Summary
Overview
Work History
Education
Skills
Languages
Projects
Disclaimer
Valid Driving License
Personal Information
Accomplishments
Certification
Timeline
Generic
SURESH MAHARAJAN

SURESH MAHARAJAN

Chengalpet

Summary

Results-driven Deputy Manager with expertise in team leadership and operations management. Proven track record of enhancing productivity through efficiency improvements and process streamlining. Strong strategic planning skills contribute to optimal resource utilization and increased profitability. Committed to fostering collaboration and delivering high-quality outcomes in dynamic environments. . Committed to fostering positive work environments and promoting team collaboration. Demonstrates strong problem-solving abilities and initiative, consistently delivering high-quality results.

Overview

21
21
years of professional experience
1
1
Certification

Work History

Deputy Manager, JMS Member Assembly

BMW INDIA Pvt Ltd.
Chennai
08.2017 - Current
  • Managing the business of my area through the structure of work organization
  • Evaluation and finalization of process balancing
  • Finalization and validation of production takt
  • Responsible for Daily volume
  • Responsible for the health and safety of the associates
  • Responsible for the ergonomic topics of the associates
  • Responsible leader for handover of quality cars to the suppliers like Shipper and Product audit
  • Steering the Assembly department for all the internal and external audits from since 2019
  • Monitoring, sample auditing the assembly areas as a mock audit with JMS circle members before the audit and following up for the closure with proper LOP
  • Studying of risk assessment in the process and implementing action for improvements
  • Addressing of issues through problem solving process
  • Addressing of problem on site through Gemba
  • Following up with new projects open points through LOP
  • Responsible for maintaining of all auditable documents
  • Evaluating and monitoring the performance of the process supporters
  • Training plan for the process supporters based on the competency mapping
  • Having frequent feedback session with the Process supporters on their performance
  • Provided guidance and support to team members to help them achieve goals.
  • Reviewed completed work to verify consistency, quality, and conformance.

Process Supporter

BMW INDIA Pvt Ltd.
Chennai
06.2017 - 08.2017
  • Managing the business of my area through the structure of work organization
  • Responsible for overall car completion of the assembly F2
  • Responsible hand over of quality cars to the suppliers like Shipper and Product audit
  • Addressing of issues through problem solving process
  • Addressing of problem on site through Gemba
  • Responsible for preparation and maintaining of 5S of the work area
  • Following up with new projects open points through LOP
  • Responsible for maintaining of all auditable documents
  • Evaluating and monitoring the performance of the Associates
  • Scheduling training plan and executing them for multi skilling purposes of the associates
  • Having frequent feedback session with the associates on their performance
  • Conducting internal Process and Product section Audit

Team Leader

BMW INDIA Pvt Ltd.
Chennai
01.2012 - 06.2017
  • The total incoming quality of the painted car body is inspected and separated for rework
  • Identifying both the paint shop process defects and packaging defects
  • Escalation will be in the manner of improvement in the paint process of the supplier by a PMP process
  • Packaging related issues will be escalated through proper evidence and with improvement Suggestions
  • Conducting weekly update meeting with management regarding incoming quality
  • Preparation and updating of all auditable documents
  • Maintaining the quality standards of BMW
  • Evaluating and monitoring the performance of the Associates
  • Having frequent feedback session with the associates on their performance
  • Completed a project on packaging improvements in new model arrivals
  • Conducting Process and Product section Audit
  • Visited South Africa for F30 paint issue monitoring and actions implemented based on the improvement points identified

Sr. Technical Officer

BMW INDIA Pvt Ltd.
Chennai
11.2006 - 08.2012
  • The teams responsible for the complete build quality
  • The team performing Vehicle dynamic and statics checks
  • The paint quality of the build vehicle is ensured and defects will be reworked both online and offline
  • Corrective action implementation of surface defects and total vehicle dynamic issues
  • Issues monitoring through PMP Process
  • Attacking issues through FMEA
  • Completed a project on OTD (On Time Delivery)
  • Planning for daily and monthly production target
  • Preparation and updating of all auditable documents
  • Maintaining the quality standards of BMW
  • Evaluating the Associates performance in periodic basis
  • Handling documents such as DCP, WI, etc
  • Process preparation for the line
  • Collaborated with engineering teams to develop solutions for complex technical problems.
  • Assessed customer feedback to identify potential areas of improvement.

Technical Officer

FORD India Pvt Limited
SP Koil, Chennai
08.2004 - 10.2006
  • Planning the rework for day to day production
  • Supervision and Final Buy-off for paint reworks and paint defects
  • Controlled the paint related documents
  • Collection and control of rework strategies on day to day
  • Rework process preparation
  • Rework instruction preparation
  • Planning and controlling of production materials of paint shop
  • Preparation of control, action, reaction plan for paint shop related processes

Production Technician

FORD India Pvt Limited
SP Koil, Chennai
01.2004 - 08.2004
  • Automotive Painting techniques
  • Automotive Paint repairing techniques, paint defect identification
  • Paint repair area maintenance
  • Repair equipment’s maintenance
  • Coordinating and monitoring all production and quality activities
  • Data Collecting and Updating charts
  • Maintaining all Auditable documents
  • Work Instructions creation
  • Problem analysis and implementing corrective Actions
  • Support for FPS Elements implementation
  • FMEA
  • A member in 6 Sigma projects

Education

MBA - Project Management

Bharathiar University
Coimbatore

B.Tech - Electrical and Electronics Engineering

SRM University
Kattankulathur

Diploma - Electrical and Electronic Engineering

Annai Velankanni Polytechnic
Panruti

S.S.L.C -

St. Joseph’s higher sec. school
Cuddalore

Skills

  • Complete knowledge of the automotive assembly process, from trim to finish
  • Knowledge in vehicle electric and electronic systems, and diagnosis
  • Lead Auditor, ISO 9001:2015, QMS
  • SERA – Production ergonomics assessment
  • MS Office 365
  • SAP
  • Process evaluation
  • Safety management
  • Training development
  • Team leadership
  • Risk assessment
  • Problem solving
  • Performance monitoring
  • Employee coaching and mentoring

Languages

  • Tamil
  • English

Projects

Spot repair turnaround time reduction, using 6 SIGMA – Team member, Ford India Ergonomic reduction in Windscreen gluing station: Implementation of platform for the windscreen station through CFT approach, BMW India, Started in AS01 old T10 station in 2018, later horizontally deployed in AS02 G20 (3 Series) Launch program: Assembly WBT Steering launch activity in assembly from F0 to F2 consider all LOP related to Quality, Safety and ergonomics, BMW India, Assembly F44 (2 Series) Launch program: Assembly WBT Steering launch activity in assembly from F0 to F2 consider all LOP related to Quality, Safety and ergonomics, BMW India, Assembly

Disclaimer

I hereby declare that the above stated information are true and correct to best of my knowledge.

Valid Driving License

Available

Personal Information

  • Total Experience: 19 yrs. 02 months
  • Passport Number: Available
  • Date of Birth: 07/24/86
  • Gender: Male
  • Nationality: Indian
  • Marital Status: Married

Accomplishments

  • New model integration to assembly from launch, 3 series, 1 series, X5, and X7 models

Certification

  • Certified lead auditor in ISO 9001:2015

Timeline

Deputy Manager, JMS Member Assembly

BMW INDIA Pvt Ltd.
08.2017 - Current

Process Supporter

BMW INDIA Pvt Ltd.
06.2017 - 08.2017

Team Leader

BMW INDIA Pvt Ltd.
01.2012 - 06.2017

Sr. Technical Officer

BMW INDIA Pvt Ltd.
11.2006 - 08.2012

Technical Officer

FORD India Pvt Limited
08.2004 - 10.2006

Production Technician

FORD India Pvt Limited
01.2004 - 08.2004

MBA - Project Management

Bharathiar University

B.Tech - Electrical and Electronics Engineering

SRM University

Diploma - Electrical and Electronic Engineering

Annai Velankanni Polytechnic

S.S.L.C -

St. Joseph’s higher sec. school

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